Chrysler Town, Dodge Caravan. Manual — part 807
Symptom:
LEFT LOW BEAM HEADLAMP CIRCUIT OPEN
POSSIBLE CAUSES
FRONT CONTROL MODULE
GROUND CIRCUIT OPEN
LEFT HEADLAMP
LEFT LOW BEAM DRIVER CIRCUIT OPEN
WIRING HARNESS INSPECTION
TEST
ACTION
APPLICABILITY
1
Turn the ignition on.
With the DRB, erase the Front Control Module DTC’s.
Turn the headlamps on.
Switch the headlamps between high beam and low beam several times, pausing for
5 seconds in each position.
With the DRB, read Front Control Module DTC’s.
Is this DTC present?
All
Yes
→ Go To 2
No
→ Go To 5
2
Turn the ignition off.
Disconnect the Left Headlamp harness connector.
Using a 12-volt test light connected to 12-volts, check the Ground circuit.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery.
Does the test light illuminate brightly?
All
Yes
→ Go To 3
No
→ Repair the Ground circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
3
Turn the ignition off.
Disconnect the Left Headlamp.
Disconnect the Front Control Module from the Intelligent Power Module.
Measure the resistance of the Left Low Beam Driver circuit.
Is the resistance below 10.0 ohms?
All
Yes
→ Go To 4
No
→ Repair the Left Low Beam Driver circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
464
EXTERIOR LIGHTING
TEST
ACTION
APPLICABILITY
4
Turn the ignition off.
Disconnect the Left Headlamp harness connector.
Using a 12-volt test light connected to ground, check the Left Low Beam Driver
circuit in the Left Headlamp harness connector.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery.
Turn the low beam headlamps on.
Does the test light illuminate brightly?
All
Yes
→ Replace the Left Headlamp Bulb.
Perform BODY VERIFICATION TEST - VER 1.
No
→ Replace the Front Control Module.
Perform BODY VERIFICATION TEST - VER 1.
5
Turn the ignition off.
NOTE: Visually inspect the related wiring harness and circuits. Look for
any chafed, pierced, pinched, or partially broken wires.
NOTE: Visually inspect the related wiring harness connectors. Look for
broken, bent, pushed out, or corroded terminals.
Note: Refer to any Technical Service Bulletins (TSB) that may apply.
Were any problems found?
All
Yes
→ Repair as necessary.
Perform BODY VERIFICATION TEST - VER 1.
No
→ Test Complete.
465
EXTERIOR LIGHTING
LEFT LOW BEAM HEADLAMP CIRCUIT OPEN —
Continued
Symptom:
LEFT LOW BEAM HEADLAMP CIRCUIT SHORTED TO GROUND
POSSIBLE CAUSES
FRONT CONTROL MODULE
LEFT HEADLAMP
LEFT LOW BEAM DRIVER CIRCUIT SHORTED TO GROUND
WIRING PROBLEM
WIRING HARNESS INSPECTION
TEST
ACTION
APPLICABILITY
1
Turn the ignition on.
With the DRB, erase the Front Control Module DTC’s.
Turn the headlamps on.
Switch the headlamps between high beam and low beam several times, pausing for
5 seconds in each position.
With the DRB, read Front Control Module DTC’s.
Is this DTC present?
All
Yes
→ Go To 2
No
→ Go To 5
2
Turn the ignition off.
Disconnect the Left Headlamp.
Disconnect the Front Control Module from the Intelligent Power Module.
Measure the resistance between Ground and the Left Low Beam Driver circuit.
Is the resistance below 100.0 ohms?
All
Yes
→ Repair the Left Low Beam Driver circuit for a short to ground
Perform BODY VERIFICATION TEST - VER 1.
No
→ Go To 3
3
Turn the ignition off.
Turn the Headlamps off.
Install a substitute Headlamp Bulb in place of the Left Headlamp Bulb.
Turn the ignition on.
With the DRB, erase the Front Control Module DTC’s.
Turn the headlamps on.
Switch the headlamps between high beam and low beam several times, pausing for
5 seconds in each position.
With the DRB, read Front Control Module DTC’s.
Does the DRB display this DTC?
All
Yes
→ Go To 4
No
→ Replace the original Left Headlamp Bulb.
Perform BODY VERIFICATION TEST - VER 1.
466
EXTERIOR LIGHTING
TEST
ACTION
APPLICABILITY
4
Turn the ignition off.
Inspect the wiring and connectors associated with the Left Low Beam Driver circuit.
Were any problems found?
All
Yes
→ Repair as necessary.
Perform BODY VERIFICATION TEST - VER 1.
No
→ Test Complete.
5
Turn the ignition off.
NOTE: Visually inspect the related wiring harness and circuits. Look for
any chafed, pierced, pinched, or partially broken wires.
NOTE: Visually inspect the related wiring harness connectors. Look for
broken, bent, pushed out, or corroded terminals.
Note: Refer to any Technical Service Bulletins (TSB) that may apply.
Were any problems found?
All
Yes
→ Repair as necessary.
Perform BODY VERIFICATION TEST - VER 1.
No
→ Test Complete.
467
EXTERIOR LIGHTING
LEFT LOW BEAM HEADLAMP CIRCUIT SHORTED TO GROUND —
Continued
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