Chrysler Town, Dodge Caravan. Manual — part 354
(11) Disconnect the shifter/ignition interlock link
from the lever on the lock cylinder housing (Fig. 20).
(12) Remove the key cylinder. To do this:
• Turn the key, placing the key cylinder in the ON
position.
• Depress and hold the retaining tab on the bot-
tom of the lock cylinder housing (Fig. 21).
• Pull the key and key cylinder straight out of the
lock cylinder housing.
(13) Remove the vehicle wiring harness connector
from the key cylinder halo lamp (Fig. 22).
(14) Remove the key cylinder halo lamp from the
lock cylinder housing.
(15) Remove the ignition switch mounting screw
(Fig. 23).
(16) Depress the two retaining tabs (Fig. 24), then
remove the ignition switch from the lock cylinder
housing.
(17) Disconnect both tilt mechanism springs from
their mounting posts on the tilt housing (Fig. 25),
then move them to the side out of the way (Fig. 26).
(18) While supporting the lock cylinder housing,
remove both mounting screws securing the lock cyl-
inder housing to the column (Fig. 26).
(19) Remove the lock cylinder housing from the
bottom of the steering column.
Fig. 20 Shifter/Ignition Interlock Linkage
Disconnected
1 - LEVER
2 - LINK
3 - LOCK CYLINDER HOUSING
Fig. 21 Cylinder Retaining Tab
1 - IGNITION SWITCH
2 - RETAINING TAB
Fig. 22 Wiring Harness Connection To Halo Lamp
1 - IGNITION SWITCH
2 - STEERING COLUMN ASSEMBLY
3 - WIRING HARNESS CONNECTOR
4 - IGNITION SWITCH HALO LIGHT
Fig. 23 Ignition Switch Mounting Screw
1 - MOUNTING SCREW
2 - IGNITION SWITCH
19 - 18
COLUMN
RS
LOCK CYLINDER HOUSING (Continued)
INSTALLATION
(1) Install the lock cylinder housing in the bottom
of the steering column lining up the mounting holes.
(2) Install the self-tapping lock cylinder housing
mounting screws through the top of the column into
the housing (Fig. 26). Tighten the two mounting
screws to a torque of 11 N·m (100 in. lbs.).
(3) Connect both tilt mechanism springs back onto
their mounting posts making sure the spring hooks
engage the grooves in the posts (Fig. 25).
(4) Ensure that the ignition switch and the actua-
tor shaft in the lock cylinder housing are in the ON
position.
(5) Carefully install the ignition switch over the
actuator shaft (Fig. 27). The switch will snap over
the retaining tabs on the housing.
(6) Install the ignition switch mounting screw (Fig.
23).
(7) Install the key cylinder halo lamp on the lock
cylinder housing.
(8) Install the vehicle wiring harness connector
onto the key cylinder halo lamp (Fig. 22).
(9) Install the key cylinder (with key in it turned
to the ON position) by sliding it straight into the lock
cylinder housing aligning the retaining tab on the
key cylinder with the hole in the lock cylinder hous-
ing.
(10) Turn the key to the OFF position and remove
the key.
(11) Connect the shifter/ignition interlock link to
the lever on the lock cylinder housing by aligning the
Fig. 24 Ignition Switch Retaining Tabs
1 - IGNITION SWITCH
2 - LOCK CYLINDER HOUSING
3 - RETAINING TABS
Fig. 25 Tilt Mechanism Spring Removal/Installation
1 - SPRINGS
2 - POST
3 - GROOVE
Fig. 26 Lock Cylinder Housing Mounting Screw
Location
1 - SPRINGS
2 - MOUNTING SCREWS
Fig. 27 Ignition Switch Installation
1 - IGNITION SWITCH
2 - ACTUATOR SHAFT
3 - RETAINING TABS
RS
COLUMN
19 - 19
LOCK CYLINDER HOUSING (Continued)
retaining tab on the lever with the ramp on the link
(Fig. 20), then pushing the two together.
(12) Install the metal cover in place below the
shifter/ignition
interlock
linkage
using
the
two
screws (Fig. 19).
(13) Install the steering column fixed shroud on
the steering column (Fig. 18) using its 2 mounting
screws.
(14) Install the trim bezel on the instrument panel
above
the
steering
column.
The
trim
bezel
is
mounted to the instrument panel using 2 screws (one
on each side of the column) and retaining clips.
(15) Install the lower and upper steering column
shrouds.
(Refer
to
19
-
STEERING/COLUMN/
LOWER SHROUD - INSTALLATION)
(16) Install the knee blocker reinforcement plate
(Fig. 17).
(17) Connect the parking brake release link to the
release handle.
(18) Install the data link diagnostic connector to
the mounting hole in the reinforcement plate.
(19) Install the lower steering column cover/knee
blocker (Fig. 17).
(20) Connect the negative (ground) cable to the
battery terminal.
KEY/LOCK CYLINDER
DESCRIPTION
The lock cylinder is inserted in the end of the
housing opposite the ignition switch.
OPERATION
The ignition key rotates the cylinder to 5 different
detents (Fig. 28) :
• Accessory
• Off (lock)
• Unlock
• On/Run
• Start
REMOVAL
(1) Disconnect negative cable from battery.
(2) Remove
steering
column
cover
retaining
screws.
(3) Remove
screws
holding
steering
column
shrouds and remove lower shroud.
(4) Place key cylinder in RUN position. Depress
lock cylinder retaining tab on the bottom of the lock
housing and remove key cylinder.
INSTALLATION
(1) Install key in lock cylinder. Turn key to run
position (retaining tab on lock cylinder can be
depressed).
(2) The shaft at the end of the lock cylinder aligns
with the socket in the end of the housing. To align
the socket with the lock cylinder, ensure the socket is
in the Run position (Fig. 29) .
(3) Align the lock cylinder with the grooves in the
housing. Slide the lock cylinder into the housing
until the tab sticks through the opening in the hous-
ing.
(4) Turn the key to the Off position. Remove the
key.
(5) Install lower steering column shroud.
(6) Install steering column cover.
(7) Connect negative cable to battery.
Fig. 28 Ignition Lock Cylinder Detents
Fig. 29 Socket in Lock Cylinder Housing
1 - LOCK CYLINDER HOUSING
2 - SOCKET
19 - 20
COLUMN
RS
LOCK CYLINDER HOUSING (Continued)
GEAR SHIFT LEVER
REMOVAL
(1) Remove the knee blocker (Refer to 23 - BODY/
INSTRUMENT
PANEL/STEERING
COLUMN
OPENING COVER - REMOVAL).
(2) Remove the knee blocker reinforcement (Refer
to
23
-
BODY/INSTRUMENT
PANEL/KNEE
BLOCKER - REMOVAL).
(3) Remove the upper and lower shrouds (Refer to
19
-
STEERING/COLUMN/LOWER
SHROUD
-
REMOVAL).
(4) Remove the cluster trim bezel (Refer to 23 -
BODY/INSTRUMENT PANEL/CLUSTER BEZEL -
REMOVAL).
(5) Remove the fixed shroud from the column.
(6) Disconnect the electrical connector to the BTSI.
(7) Remove the two screws securing the BTSI to
the steering column. (Fig. 30)
(8) Disconnect the SKIM electrical wire connector.
(9) Remove the SKIM from the steering column.
(10) Disconnect the autostick wiring connector (if
equipped with autostick).
(11) Disconnect the shifter cable at the shifter.
(12) Remove the three screws securing the shifter
to the steering column. (Fig. 31)
(13) Remove the shift lever from the column.
INSTALLATION
(1) Install the shifter cable to the shifter.
(2) Install the three screws securing the shifter to
the steering column.
(3) Install the shifter cable at the handle.
(4) Install the SKIM to the steering column.
(5) Reconnect the SKIM electrical wire connector.
(6) Reconnect the autostick wiring connector (if
equipped with autostick).
(7) Install the two screws securing the BTSI to the
steering column.
(8) Reconnect the electrical connector to the BTSI.
(9) Install the fixed shroud to the column.
(10) Install the cluster trim bezel (Refer to 23 -
BODY/INSTRUMENT PANEL/CLUSTER BEZEL -
INSTALLATION).
(11) Install the upper and lower shrouds (Refer to
19
-
STEERING/COLUMN/LOWER
SHROUD
-
INSTALLATION).
(12) Install the knee blocker reinforcement (Refer
to
23
-
BODY/INSTRUMENT
PANEL/KNEE
BLOCKER - INSTALLATION).
(13) Install the knee blocker (Refer to 23 - BODY/
INSTRUMENT
PANEL/STEERING
COLUMN
OPENING COVER - INSTALLATION).
SHROUD - LOWER
REMOVAL
(1) Remove the two shroud-to-shroud mounting
screws from the lower shroud (Fig. 32).
(2) Unsnap the upper shroud from the lower on
the left side as follows:
(a) Hook a finger on the left hand around the
rear of the shrouds at the seam (Fig. 33), near the
snap points.
(b) Grasp the upper shroud at the rear using the
right hand (Fig. 33).
(c) As the left hand’s hooked finger is pulled out-
ward against the seam, pull the upper shroud
upward using the right hand, disconnecting the
shroud snaps.
Fig. 30 SHIFT LEVER / B.T.S.I
1 - B.T.S.I.
2 - SHIFT LEVER
Fig. 31 SHIFT LEVER
RS
COLUMN
19 - 21
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