Chrysler Crossfire. Manual — part 945
6. Clean inside of windshield (1) with Mopar Glass Cleaner and lint-free cloth.
7. Apply clear glass primer (2) 25 mm (1 in.) wide (5)
around edge of windshield (1). Wipe with clean/dry
lint-free cloth (3).
8. Apply black-out primer (4) 25 mm (1 in.) wide (5)
on top and sides of windshield (1) and 25 mm (1
in.) (5) on bottom of windshield (1). Allow at least
three minutes drying time.
Note: Make sure the clear and black primers do
not flow passed the black frit.
9. Apply a 12 mm (0.47 in.) high by 8 mm (0.31 in.)
wide triangular bead of urethane (6) around perim-
eter of windshield along the inside of the moldings.
Apply two beads along the bottom edge.
10. Apply fence primer around the perimeter of the
windshield opening fence (1). Allow at least 18
minutes drying time.
11. With aid of a helper, position windshield (3) over
windshield opening. Align reference marks at bot-
tom of windshield to support spacers (2).
12. Slowly lower windshield glass to windshield open-
ing fence (1). Guide velcro-stabilizers at the lower
edge of the replacement windshield into proper
position as necessary. Push windshield inward to
fence spacers (2) at top and bottom until top is
flush to roof line.
13. Clean excess urethane from exterior with Mopar
Super Clean or equivalent.
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14. Install windshield side moldings (1) and top mold-
ing (2).
15. Install cowl cover and wipers.(Refer to 23 -
BODY/EXTERIOR/COWL GRILLE - INSTALLA-
TION).
16. Install inside rear view mirror.(Refer to 8 - ELEC-
TRICAL/POWER MIRRORS/AUTOMATIC DAY /
NIGHT MIRROR - INSTALLATION).
17. After urethane has cured, water test windshield to
verify repair.
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TABLE OF CONTENTS
page
page
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. . . . . . . . . . . . . . . . . . . . . . . . 454
. . . . . . . . . . . . . . . . . . . . . . . . . . 455
STANDARD PROCEDURE - RELIEVING
HYDRAULIC PRESSURE . . . . . . . . . . . . . . . 482
LOWER TOP . . . . . . . . . . . . . . . . . . . . . . . . 482
RAISE TOP . . . . . . . . . . . . . . . . . . . . . . . . . 486
HYDRAULIC CYLINDER
. . . . . . . . . . . . . . . . . . . . . . . . 491
. . . . . . . . . . . . . . . . . . . . . . . . . . 492
REMOVAL - TONNEAU COVER CYLINDER
REMOVAL - CYLINDER TRAVEL SENSOR
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . 501
INSTALLATION - REAR BOW CYLINDER
INSTALLATION - CYLINDER TRAVEL
SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 506
HYDRAULIC LINES
. . . . . . . . . . . . . . . . . . . . . . . . 507
. . . . . . . . . . . . . . . . . . . . . . . . . . 508
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
. . . . . . . . . . . . . . . . . . . . . . . . 510
HYDRAULIC PUMP MOTOR
. . . . . . . . . . . . . . . . . . . . . . . . 513
. . . . . . . . . . . . . . . . . . . . . . . . . . 514
REMOVAL - HYDRAULIC PUMP MOTOR
MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516
SWITCH
REMOVAL - CARGO DIVIDER SWITCH
REMOVAL - LATCH RETAINER SWITCH
INSTALLATION - POWER TOP SWITCH
INSTALLATION - CARGO COMPARTMENT
DIVIDER SWITCH . . . . . . . . . . . . . . . . . . . . 524
SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524
INSTALLATION - ROOF OPEN SWITCH
LATCH
. . . . . . . . . . . . . . . 531
INSTALLATION - TONNEAU COVER LATCH
INSTALLATION - LINKAGE ASSEMBLY
CABLE
SUPPORT CABLE . . . . . . . . . . . . . . . . . . . . 541
FLUID
. . . . . . . . . . . . . . . . . . . . . . . . 545
REAR WINDOW
. . . . . . . . . . . . . . . . . . . . . . . . 545
RELEASE HANDLE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 546
. . . . . . . . . . . . . . . . . . . . . . . . 546
FOLDING TOP COVER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 547
. . . . . . . . . . . . . . . . . . . . . . . . 554
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DESCRIPTION
The Convertible Top on the Crossfire Roadster is fairly typical of convertible roofs. It is power operated, but requires
the driver to manually latch and unlatch the top from the windshield. One switch on the console operates the roof.
To lower the roof, release the roof latches with the “D” ring handle, push the “D” ring up and raise the top away from
the windshield. Press and hold the power top switch to the open position. If the windows are up, they will roll down
before the roof starts to move. The roof will then fold itself back into a storage compartment behind the seats.
The motion of the roof and the positioning of its different parts is completely determined by the geometry of the roof
structure. A scissors-like linkage is formed by a set of metal arms and brackets that are linked together by pins. The
linkage folds down into itself when the roof is open, and expands to form the structure of the roof when the roof is
closed.
The rear window is glass and is an integral part of the top. The window is equipped with a defroster grid. If for any
reason the rear window should need to be replaced, the soft top must be replaced. The window is not serviced
separately from the soft top.
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