Chrysler Crossfire. Manual — part 191
REMOVAL
1. Disconnect the negative battery cable.
2. Remove the right side air inlet tube.
CAUTION: The accessory drive belt tensioner pulley is spring loaded and can cause damage to hands and
fingers if allowed to spring back.
3. Remove the accessory drive belt from the generator pulley. (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE
BELTS - REMOVAL).
•
Pull the tensioning pulley in a counter clockwise direction.
•
Lock the tensioning pulley with a pin or slowly release the pulley after the belt is free from the area.
4. Remove the upper generator bolt (2).
5. Remove the lower generator bolt (3) and reposition the generator to access the generator harness connectors.
6. Remove the protective plastic cap from the generator B+ cable retaining nut (5).
7. Disconnect the generator B+ cable and the generator harness connectors (4) from the rear of the generator.
8. Remove the generator (1).
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CHARGING SYSTEM
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INSTALLATION
1. Connect the generator B+ cable with the retaining nut and connect the generator harness connector (4). Tighten
the generator B+ cable retaining nut to 15 N·m (11 ft. lbs.).
2. Install the protective plastic cap on the generator B+ cable nut (5).
3. Install the generator (1) into the mounting bracket.
4. Install the upper and lower generator mounting bolts. Tighten the generator mounting bolts to 42 N·m (31 ft. lbs.).
CAUTION: Be sure to check proper installation on all pulleys.
5. Install the accessory drive belt. (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION).
6. Install the right side air inlet tube.
7. Connect the negative battery cable.
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CHARGING SYSTEM
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VOLTAGE REGULATOR
DESCRIPTION
The voltage regulator (2) is a separate component
attached to the rear of the generator assembly (1). If
replacement is necessary, the voltage regulator can be
replaced separately from the generator.
OPERATION
OPERATION
The amount of DC current produced by the generator is controlled by the voltage regulator circuitry. This circuitry is
connected in series with the generators second rotor field terminal and its ground.
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CHARGING SYSTEM
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REMOVAL
1. Remove the generator (1). (Refer to 8 - ELECTRICAL/CHARGING/GENERATOR - REMOVAL).
2. Unclip the plastic voltage regulator cover (4) and remove.
3. Remove the screws (3) attaching the voltage regulator to the generator.
4. Remove the voltage regulator (2).
INSTALLATION
1. Insert the voltage regulator (2), ensure that the ground lug is making contact to the voltage regulator.
2. Install the screws (3) attaching the voltage regulator to the generator.
3. Install the plastic voltage regulator cover (4) with the clips.
4. Install the generator (1). (Refer to 8 - ELECTRICAL/CHARGING/GENERATOR - INSTALLATION)
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CHARGING SYSTEM
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