Chrysler Stratus Convertible. Manual — part 159
DISASSEMBLY AND ASSEMBLY
UNIT HOUSING RECONDITION
Heater-A/C housing must be removed from vehicle
before performing this operation. Refer to Heater-A/C
Unit Housing—Removal and Installation.
The heater a/c unit need not be disassembled to
replace the heater core. Refer to Heater Core replace-
ment in this section.
DISASSEMBLE
(1) Place Heater-A/C unit assembly on workbench
(Fig. 74) and (Fig. 75).
(2) Remove A/C mode motor (Fig. 76).
(3) Remove upper recirculation air inlet housing
(Fig. 77) and (Fig. 78).
Fig. 74 Heater-A/C Unit
1 – HVAC UNIT
Fig. 75 Mode Motor Linkage
1 – MODE MOTOR
2 – HVAC UNIT
Fig. 76 Mode Motor
1 – DEFROST DOOR LEVER
2 – MODE CAM
3 – FLOOR DOOR LEVER
4 – FLOOR DOOR LEVER LINK
5 – DEFROST DOOR LINK LEVER
6 – PANEL DOOR
7 – PANEL DOOR LEVER
8 – PANEL DOOR LEVER LINK
9 – MODE MOTOR
Fig. 77 Recirculation Air Inlet
1 – RECIRCULATION HOUSING
2 – AIR INLET
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HEATING AND AIR CONDITIONING
24 - 33
(4) From inside of air inlet, depress release tang
on rear inlet door (Fig. 79).
(5) Remove rear Y-cam actuator lever (Fig. 80).
(6) Turn front toggle lever until it lines up with
slots on housing.
(7) Pull straight up on toggle lever and slide toggle
lever from underneath front actuator lever (Fig. 80).
(8) Remove front toggle lever (Fig. 80).
(9) Remove Y-cam rear lever (Fig. 80).
(10) Unsnap
and
remove
rear
air
inlet
door
(Fig. 81).
(11) Front air inlet door and lever is serviced with
recirculation housing.
(12) Remove
blower
motor
wiring
at
resistor
(Fig. 82).
(13) Remove blower motor (Fig. 83).
(14) Using a flat blade pry tool, Pull up on tab at
evaporator probe cover (Fig. 84). Turn evaporator
probe cover clockwise 90°.
(15) Remove evaporator probe cover. Pull evapora-
tor needle from evaporator (Fig. 85).
Fig. 78 Recirculation Housing Removal
1 – RECIRCULATION HOUSING
Fig. 79 Rear Y-Cam Release
1 – Y-CAM ACTUATOR LEVER
2 – REAR DOOR
3 – FLAT BLADE PRY TOOL
Fig. 80 Rear Y-Cam Actuator
1 – REAR Y-CAM ACTUATOR LEVER
2 – REAR LEVER
3 – AIR INLET
4 – FRONT TOGGLE LEVER
5 – FRONT ACTUATOR LEVER
Fig. 81 Rear Air Inlet Door
1 – RECIRC HOUSING
2 – REAR DOOR
3 – REAR Y-CAM ACTUATOR LEVER
4 – FRONT TOGGLE LEVER
5 – REAR LEVER
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HEATING AND AIR CONDITIONING
JX
DISASSEMBLY AND ASSEMBLY (Continued)
(16) Remove blower motor resistor (Fig. 86).
(17) Remove clips retaining evaporator housing to
heater/distribution housing (Fig. 87).
(18) Separate evaporator housing from heater/dis-
tribution housing (Fig. 88).
(19) Remove seal around evaporator tube inlet
(Fig. 89).
(20) Remove
evaporator
housing
upper
cover
(Fig. 90).
(21) Lift evaporator out of lower housing (Fig. 91).
Fig. 82 Blower Motor Wiring
1 – BLOWER MOTOR
2 – BLOWER MOTOR WIRING
Fig. 83 Blower Motor
1 – BLOWER MOTOR
Fig. 84 Evaporator Probe
1 – EVAPORATOR PROBE
Fig. 85 Evaporator Probe Needle
1 – EVAPORATOR PROBE NEEDLE
Fig. 86 Blower Motor Resistor
1 – BLOWER RESISTOR
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HEATING AND AIR CONDITIONING
24 - 35
DISASSEMBLY AND ASSEMBLY (Continued)
(22) Remove styrofoam seal around evaporator.
(23) Remove lower heat/distribution housing clips.
Remove housing (Fig. 92).
(24) Remove heater core cover (Fig. 93) and
(Fig. 94).
(25) Slide
heater
core
out
of
heater
housing
(Fig. 95).
(26) Remove temperature door lever link retaining
screw (Fig. 96).
(27) Remove temperature door lever link (Fig. 97).
(28) From the panel door air opening, using a long
thin screwdriver, push in clip for floor door gear.
Remove floor door gear (Fig. 98).
(29) Turn floor door lever link until it aligns with
slots cut into it (Fig. 99). Remove floor door lever link
(Fig. 100).
Fig. 87 Housing Clips
1 – MOUNTING CLIPS
Fig. 88 Separate Housings
1 – HEATER DISTRIBUTION HOUSING
2 – A/C EVAPORATOR HOUSING
Fig. 89 Evaporator Tube Inlet Seal
1 – EVAPORATOR CORE SEAL
Fig. 90 Evaporator Housing Upper Cover
1 – EVAPORATOR HOUSING COVER
2 – EVAPORATOR HOUSING
Fig. 91 Remove Evaporator From Housing
1 – EVAPORATOR
24 - 36
HEATING AND AIR CONDITIONING
JX
DISASSEMBLY AND ASSEMBLY (Continued)
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