Chrysler 300M, Dodge Interpid. Manual — part 347

the same basic service procedures regardless of door
trim configuration. The art used in this section is
typical and features only one of the current produc-
tion models.

DOOR - FRONT

23 - 17

CHECK STRAP

REMOVAL

(1) Place door glass in the full up position.
(2) Remove door trim panel.(Refer to 23 - BODY/

DOOR - FRONT/TRIM PANEL - REMOVAL)

(3) Remove watershield as necessary.
(4) Remove bolts attaching check strap to door end

frame and body.

(5) Remove check strap from vehicle (Fig. 1).

INSTALLATION

(1) Place check strap in position on vehicle.
(2) Install bolts attaching check strap to door end

frame and body.

(3) Install watershield.
(4) Install door trim panel. (Refer to 23 - BODY/

DOOR - FRONT/TRIM PANEL - INSTALLATION)

DOOR

REMOVAL

(1) Open front door.
(2) Mark location of hinge on door end frame.
(3) Disengage clips attaching wire harness connec-

tor and boot to hinge pillar.

(4) Remove connector from hinge pillar.
(5) Disengage

clip

attaching

wire

connector

together on hinge pillar side of the connector.

(6) Remove door wire harness from instrument

panel harness.

(7) Remove bolts attaching check strap to body.
(8) Support door on suitable lifting device.
(9) Remove bolt and nut attaching lower hinge to

door end frame (Fig. 2).

(10) Steady door on lifting device and remove bolt

and nut attaching upper hinge to door end frame.

(11) Remove door from vehicle.

INSTALLATION

(1) Place door in position on vehicle.
(2) Engage door onto stud on upper door hinge.
(3) Steady door on lifting device and install bolt

and nut attaching upper hinge to door end frame.
Tighten the hinge bolt and nut to 28 N·m (21 ft. lbs.)
torque. If the double ended stud is loosen or replaced
tighten the stud to 14 N·m (10 ft. lbs.) torque.

(4) Install bolt and nut attaching lower hinge to

door end frame.

(5) Verify door alignment and operation.
(6) Connect door wire harness to instrument panel

wire harness.

(7) Attach check strap.
(8) Align door to achieve equal spacing to sur-

rounding body panels. Panels should be flush across
all gaps. If door needs to be aligned (damages or
hinge replacement) and can not be achieved, may be
necessary to remove the double ended stud and
replaced it with a bolt. This may allow extra move-
ment to achieve the proper alignment.

Fig. 1 FRONT DOOR CHECK STRAP

1 - CHECK STRAP
2 - FRONT DOOR

Fig. 2 FRONT DOOR AND HINGE

1 - UPPER HINGE
2 - DOUBLE ENDED STUD
3 - FRONT DOOR
4 - CHECK STRAP
5 - DOOR WIRE HARNESS CONNECTOR
6 - DOUBLE ENDED STUD
7 - LOWER HINGE

23 - 18

DOOR - FRONT

DOOR GLASS

REMOVAL

(1) Remove flag cover, door trim panel, water

shield as necessary, and pull cup support bracket.(Re-
fer to 23 - BODY/DOOR - FRONT/TRIM PANEL -
REMOVAL)

(2) Connect power window switch and lower win-

dow 150 mm (6 in.) from full up position.

(3) Loosen nuts attaching regulator roller channel

to glass and lift plates.

(4) Slide roller channel rearward to allow lift plate

nuts to pass through key hole slots in channel (Fig.
3).

(5) Remove glass from roller channel.
(6) Raise glass upward and out of the opening at

top of door.

INSTALLATION

(1) Lower glass into opening at top of door.
(2) Place glass in position against roller channel.
(3) Insert lift plate nuts into key hole slots in

roller channel and slide channel forward to locked
position.

(4) Tighten nuts to attach regulator roller channel

to glass and lift plates.

(5) Install pull cup support bracket, water shield ,

door trim panel, and flag cover. (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION)

ADJUSTMENTS

ADJUSTMENT

(1) Remove door trim panel.(Refer to 23 - BODY/

DOOR - FRONT/TRIM PANEL - REMOVAL)

(2) Remove watershield as necessary.
(3) Loosen fastener attaching scissor channel to

door panel at rear of access hole (Fig. 4).

(4) Position glass in run weatherstrips to achieve

smooth operation and proper fit.

(5) Push glass aft and apply slight downward pres-

sure on scissor channel and tighten screw.

(6) Tighten all fasteners.
(7) Install watershield.
(8) Install door trim panel.(Refer to 23 - BODY/

DOOR - FRONT/TRIM PANEL - INSTALLATION)

Fig. 3 FRONT DOOR GLASS

1 - FRONT DOOR
2 - LIFT PLATE NUTS
3 - GLASS ROLLER CHANNEL

Fig. 4 FRONT DOOR GLASS ADJUSTMENT

1 - DOOR GLASS ADJUSTMENT POINT
2 - FRONT DOOR
3 - SCISSOR CHANNEL

DOOR - FRONT

23 - 19

EXTERIOR HANDLE

REMOVAL

(1) Remove door trim panel. (Refer to 23 - BODY/

DOOR - FRONT/TRIM PANEL - REMOVAL)

(2) Remove water shield as necessary.
(3) Remove door glass.
(4) Disengage clips holding latch release link and

lock link to door at latch.

(5) Disconnect links from latch.
(6) Remove

screws

attaching

handle

door

through access hole in door inner pane (Fig. 5).

(7) Remove door handle from door.

INSTALLATION

(1) Place door handle in position on door.
(2) Install screws attaching to handle to door.
(3) Insert links into clips on latch.
(4) Engage clips attaching latch release link and

lock link to door latch.

(5) Verify door latch handle operation.
(6) Install door glass.
(7) Install water shield.
(8) Install door trim panel. (Refer to 23 - BODY/

DOOR - FRONT/TRIM PANEL - INSTALLATION)

HINGE

REMOVAL

(1) Mark location of hinge on hinge pillar.
(2) Remove bolt and nut attaching hinge to front

door.

(3) Remove bolts attaching hinge to hinge pillar

(Fig. 6).

(4) Remove hinge from vehicle.

REMOVAL - DOOR HINGE DOUBLE ENDED
STUD

(1) Remove door hinge.
(2) To remove double ended stud, double nut stud

and back stud out of door frame. If stud is broken,
use locking pliers on the shoulder of the double
ended stud and back stud out of door frame (Fig. 7).

Fig. 5 OUTSIDE FRONT DOOR HANDLE

1 - FRONT DOOR
2 - DOOR HANDLE

Fig. 6 FRONT DOOR HINGES

1 - FRONT OPENING
2 - UPPER HINGE
3 - DOOR WIRE HARNESS CONNECTOR
4 - LOWER HINGE
5 - CHECK STRAP

Fig. 7 DOOR HINGE DOUBLE ENDED STUD

1 - DOUBLE ENDED STUD
2 - NUT

23 - 20

DOOR - FRONT

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Chrysler 300M, Dodge Interpid. Manual — part 347

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