Chrysler Town & Country/Voyager, Dodge Caravan, Plymouth Voyager. Manual — part 203
(2) Remove distributor cap and inspect for flashover,
cracked carbon button, cracked cap, or burned termi-
nals. If any of these conditions exist, replace cap.
(3) Remove rotor screw (Fig. 24). Inspect rotor for
cracks or burned electrode. If any of these conditions
exist, replace rotor.
(4) Remove protective cover from distributor hous-
ing (Fig. 25).
(5) Remove lead wire clamp screw and remove lead
wire (Fig. 26).
(6) Remove disk assembly screw (Fig. 27).
(7) Remove disk spacers and disk (Fig. 28). Disk and
spacers are keyed. Check disk for warpage, cracks or
damaged slots (Fig. 29).
(8) Remove bushing and photo optic sensing unit
fasteners. Remove unit from distributor housing (Fig.
30).
(9) Remove bearing retainer screws (Fig. 31).
(10) Make reassembly alignment marks on gear and
shaft (Figs. 32 and 33).
(11) With a pin punch drive out distributor drive
gear roll pin (Fig. 34).
(12) Remove distributor drive gear (Fig. 35).
(13) Remove distributor shaft and bearing assembly
(Fig. 36).
(14) To reassemble, reverse preceding procedure. Re-
fer to Fig. 37.
Fig. 24 Rotor Screw
Fig. 25 Protective Cover
Fig. 26 Lead Wire Clamp
Fig. 27 Disk Assembly Screw
Fig. 28 Disk and Spacers Installed
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IGNITION SYSTEMS
8D - 21
Fig. 29 Disk and Spacers
Fig. 30 Photo Optic Sensing Unit Assembly and
Bushing
Fig. 31 Bearing Retainer Screws
Fig. 32 Marking Drive Gear and Shaft
Fig. 33 Marks on Drive Gear and Shaft
Fig. 34 Drive Gear Roll Pin
8D - 22
IGNITION SYSTEMS
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Fig. 35 Drive Gear
Fig. 36 Distributor Shaft
Fig. 37 Distributor—3.0L Engine
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IGNITION SYSTEMS
8D - 23
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
SERVICE—2.5L TBI AND 3.0L ENGINES
(1) Remove vacuum hose and remove mounting
screws from sensor (Fig. 38 and Fig. 39).
(2) Remove wiring harness and remove sensor.
(3) Reverse the above procedure for installation.
Check that vacuum hose is attached to vacuum source.
Fig. 38 Manifold Absolute Pressure (MAP)
Sensor—2.5L TBI Engines
Fig. 39 Manifold Absolute Pressure (MAP)
Sensor—3.0L Engine
8D - 24
IGNITION SYSTEMS
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