Chrysler Town & Country/Voyager, Dodge Caravan, Plymouth Voyager. Manual — part 96
CAUTION:Vehicles equipped with All Wheel Drive
have a retainer plate instead of an extension housing.
Remove retainer plate bolts to remove retainer plate.
Disregard Fig. 8, 9 and 10 on vehicles equipped with
All Wheel Drive.
Fig. 4 Remove or Install Differential Cover
Fig. 5 Differential Retainer Bolts
Fig. 6 Remove or Install Bearing Retainer
Fig. 7 Differential Bearing Retainer
Fig. 8 Extension Bolts (Front Wheel Drive Vehicles)
Fig. 9 Remove or Install Extension (Front Wheel
Drive vehicles)
.
TRANSAXLE
21 - 133
CAUTION:Vehicles equipped with All Wheel Drive use
a larger differential bearing on the retainer plate side
of the differential assembly. Be sure to use the cor-
rect special tools when removing or installing the
differential bearing.
Fig. 10 Differential and Extension (Front Wheel
Drive Vehicles)
Fig. 11 Remove Differential Bearing Cone (Front
Wheel Drive)
Fig. 12 Remove Differential Bearing Cone (All Wheel
Drive)
Fig. 13 Install Differential Bearing Cone
Fig. 14 Remove Differential Bearing Cone (All)
Fig. 15 Install Differential Bearing Cone (All)
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TRANSAXLE
.
CAUTION: Always install NEW ring gear bolts. Bolts
must be properly torqued.
CAUTION: Side gear end play must be within .001 to
.013 inch.
Fig. 16 Torque New Ring Gear Bolts to 95 N
I
m (70
Ft. Lbs.)
Fig. 17 Remove Pinion Shaft Roll Pin
Fig. 18 Remove or Install Pinion Shaft
Fig. 19 Remove or Install Pinion Gears, Side Gears,
and Tabbed Thrust Washers, by Rotating Pinion
Gears to Opening in Differential Case
Fig. 20 Differential Gears
Fig. 21 Checking Side Gear End Play
.
TRANSAXLE
21 - 135
Four select thrust washers are available: .032, .037,
.042, and .047 inch.
CAUTION: Side gear end play must be within .001 to
.013 inch.
Four select thrust washers are available: .032, .037,
.042, and .047 inch.
DETERMINING SHIM THICKNESS
Shim thickness need only be determined if any of the
following parts are replaced:
• Transaxle case
• Differential carrier
• Differential bearing retainer
• Extension housing
• Differential bearing cups and cones
Refer to ‘‘Bearing Adjustment Procedure’’ in rear of
this section to determine proper shim thickness for
correct bearing preload and proper bearing turning
torque.
Fig. 22 Checking Side Gear End Play
Fig. 23 Remove Oil Seal
Fig. 24 Install New Oil Seal
Fig. 25 Remove Bearing Cup
Fig. 26 Differential Bearing Retainer
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TRANSAXLE
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