SsangYong Korando II (1996-2006 year). Manual — part 138
GENERAL ENGINE INFORMATION 1A3 -- 15
DAEWOO MY_2000
GENERAL INFORMATION
CLEANLINESS AND CARE
An automobile engine is a combination of many ma-
chined, honed, polished and lapped surfaces with toler-
ances that are measured in the ten--thousanths of an
inch. When any internal engine parts are serviced, care
and cleanliness are important. A liberal coating of en-
igne oil should be applied to friction areas during assem-
bly, to protect and lubricate the surfaces on initial
operation. Proper cleaning and protection of machined
surfaces and friction areas is part fo the repair proce-
dure. This is considered standard shop practice even if
not specifically stated.
Whenever valve train components are removed for ser-
vice, they should be kept in order. They should be
installed in the same locations, and with the same mat-
ing surfaces, as when they were removed.
Battery cables should be disconnected before any major
work is performed on the engine. Failure to disconnect
cables may result in damage to wire harness or other
electrical parts.
ON--ENGINE SERVICE
Caution: Disconnect the negative battery cable be-
fore removing or installing any electrical unit, or
when a tool or equipment could easily come in con-
tact with exposed electrical terminals. Disconnect-
ing this cable will help prevent personal injury and
damage to the vehicle. The ignition must also be in
LOCK unless otherwise noted.
Notice: Any time the air cleaner is removed, the intake
opening should be covered. This will protect against ac-
cidental entrance of foreign material, which could follow
the intake passage into the cylinder and cause exten-
sive damage when the engine is started.
DAEWOO MY_2000
SECTION 1B3
OM600 ENGINE MECHANICAL
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Specifications
1B3--2
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications
1B3--2
. . . . . . . . . .
Special Tools
1B3--4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools Table
1B3--4
. . . . . . . . . . . . . . . . . . . . . . .
Maintenance and Repair
1B3--12
. . . . . . . . . . . . . . . . . .
On--Vehicle Service
1B3--12
. . . . . . . . . . . . . . . . . . . . . . . .
Engine Assembly
1B3--12
. . . . . . . . . . . . . . . . . . . . . . . .
Poly V--Belt
1B3--21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tensioning Device
1B3--23
. . . . . . . . . . . . . . . . . . . . . . .
Poly V--Belt Alignment & Inspection
1B3--26
. . . . . . . .
Prechamber
1B3--29
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Milling of Prechamber Sealing Surface
1B3--32
. . . . .
TDC (TDC Sensor Bracket) Setting
1B3--35
. . . . . . . .
Cylinder Head
1B3--37
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing Case Cover
1B3--63
. . . . . . . . . . . . . . . . . . . . . .
Crankshaft End Cover
1B3--71
. . . . . . . . . . . . . . . . . . .
Vibration Damper and Hub
1B3--74
. . . . . . . . . . . . . . .
Crankshaft Front Radial Seal
1B3--80
. . . . . . . . . . . . .
Crankshaft Ball Bearing
1B3--82
. . . . . . . . . . . . . . . . . .
Crankshaft
1B3--83
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flywheel
1B3--93
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Machining of Flywheel
1B3--97
. . . . . . . . . . . . . . . . . . .
Flywheel Ring Gear
1B3--98
. . . . . . . . . . . . . . . . . . . . . .
Hydraulic Valve Clearance Compensation
Element Check
1B3--101
. . . . . . . . . . . . . . . . . . . . . . . . .
Valve Tappets
1B3--103
. . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Spring Check
1B3--105
. . . . . . . . . . . . . . . . . . . . .
Valve Springs (Cylinder Head Removed)
1B3--106
. .
Valve Springs (Cylinder Head Installed)
1B3--109
. . .
Valve Stem Seals
1B3--112
. . . . . . . . . . . . . . . . . . . . . .
Check and Replacement of Valve Guides
1B3--116
. .
Valve Seat Rings
1B3--122
. . . . . . . . . . . . . . . . . . . . . . .
Check and Machining of Valves
1B3--127
. . . . . . . . . .
Machining of Valve Seat
1B3--132
. . . . . . . . . . . . . . . . .
Camshaft Timing Test
1B3--137
. . . . . . . . . . . . . . . . . . .
Camshaft
1B3--139
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chain Tensioner
1B3--145
. . . . . . . . . . . . . . . . . . . . . . . .
Timing Chain
1B3--147
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Tensioning Rail
1B3--151
. . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head Guide Rail
1B3--152
. . . . . . . . . . . . . . . .
Timing Case Cover Guide Rail
1B3--156
. . . . . . . . . . .
Crankshaft Sprocket
1B3--158
. . . . . . . . . . . . . . . . . . . .
Piston
1B3--163
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Filter
1B3--169
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pan
1B3--171
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Spray Nozzle
1B3--174
. . . . . . . . . . . . . . . . . . . . . . .
Oil Pump
1B3--175
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Repair
1B3--177
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head Pressure Leakage Test
1B3--177
. . . .
Facing Cylinder Head Mating Surface
1B3--178
. . . . .
Replacement of Crankcase Core Plug
1B3--180
. . . . .
Facing Crankcase Contacting Surface
1B3--182
. . . .
Oil Gallery Steel Ball
1B3--183
. . . . . . . . . . . . . . . . . . . .
Cylinder Bore Measurement
1B3--187
. . . . . . . . . . . . .
1B3 -- 2 OM600 ENGINE MECHANICAL
DAEWOO MY_2000
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Engine Assembly
Application
NSm
Lb--Ft
Lb--In
Skid Plate Bolt
28 -- 47
21 --35
--
Drain Plug Bolt
30
22
--
Coolong Fan Shroud Bolt
3 -- 7
--
27 -- 62
Control Linkage Nut
8 -- 18
6 -- 13
--
Clutch Linkage Cylinder Nut
20 -- 34
15 -- 25
--
Exhaust Manifold Bolt
30
22
--
Propeller Shaft Bolt & Nut
(Axle)
70 -- 80
52 -- 59
--
Propeller Shaft Bolt & Nut
(T/C)
81 -- 89
60 -- 66
--
Engine Mounting Nut
50 -- 75
37 -- 55
--
Crankshaft Assembly
Application
NSm
Lb--Ft
Lb--In
Cooling Fan Belt Pulley Bolt
10
--
89
Socket Bolt
23
17
--
Tighten The Bolt
200 / 90_
148 / 90_
--
End Cover Bolt
10
--
89
Crankshaft Bearing Cap Bolt
55 / 90_
41 / 90_
--
Ball Bearing
45 / 90_
33 / 90_
--
Camshaft Sprocket Bolt
25 / 90_
18 / 90_
--
Oil Pump Sprocket Bolt
25
18
--
Piston
Application
NSm
Lb--Ft
Lb--In
Connecting Rod Bolt
35 / 90_
26 / 90_
--
Flywheel
Application
NSm
Lb--Ft
Lb--In
12--Sided Stretch Bolt
45 / 90_
33 / 90_
--
OM600 ENGINE MECHANICAL 1B3 -- 3
DAEWOO MY_2000
Cylinder Head
Application
NSm
Lb--Ft
Lb--In
Prechamber Threaded Ring
130
96
--
Cylinder Head Cover Bolt
10
--
89
Fuel Injsction Pipe Nut
18
13
--
Socket Bolt
25
18
--
Fuel Filter Pipe Bolt
25
18
--
Idle Pulley Bolt
23
17
--
Damper Bolt
21
15
--
Camshaft Bearing Cap Bolt
25
18
--
Camshaft Sprocket Bolt
25 / 90_
18 / 90_
--
Exhaust Pipe Bolt& Nut
25
18
--
Chain Tensioner
80
59
--
Injection Nozzle
40
30
--
Intake Manifold Not
25
18
--
Injection Nozzle Pipe Not
18
13
--
Oil Dipstick Tube Bolt
10
--
89
Screw Plug M18 x 15
50
37
--
Cam Support & Shaft
Application
NSm
Lb--Ft
Lb--In
Stud Bolt
12
--
106
Exhaust Manifold Not
25
18
--
CamShaft Bearing Cap Bolt
25
18
--
12--Sided Bolt (M11)
25 / 90_
18 / 90_
--
Timing Cover
Application
NSm
Lb--Ft
Lb--In
Oil Pan Bolt--Socket Bolt
10
--
89
Oil Pan Bolt--M6
10
--
89
Oil Pan Bolt--M23
23
17
--
Belt Pulley Bolt
32
24
--
Guide Pulley Bolt
4
--
35
Guide Pulley Bracket Nut
23
17
--
Chain Tensioner
80
59
--
Tesioning Lever Bolt
23
17
--
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