SsangYong Korando II (1996-2006 year). Manual — part 332
SSANGYONG MY2002
5B-18 MANUAL TRANSMISSION
8. Insert the washer and assemble the snap ring.
YAD5B130
YAD5B260
9. Insert the control housing arm insulator to the semi-
remote kit.
YAD5B250
7. Assemble the shift rod, the shift rail and U-joint
using the pin.
MANUAL TRANSMISSION 5B-19
SSANGYONG MY2002
TRANSMISSION
Removal Procedure
1. Disconnect the negative terminal from the battery.
2. Lift up the vehicle and fix it safely.
3. Remove the drain plug from the transmission
housing and drain the oil. Reinstall the drain plug.
4. Disconnect the back-up switch connector.
5. Remove the breather hose.
YAD5B280
YAD5B290
YAD5B300
YAD5B310
6. Remove the speedometer connector and other
wiring harnesses and connectors.
SSANGYONG MY2002
5B-20 MANUAL TRANSMISSION
7. Remove the front and rear propeller shafts from
the transfercase.
8. Support the transmission on an suitable jack.
Unscrew the center mounting nuts and each sides
mounting bolts and remove the cross member.
9. Remove the transmission mounting bolts.
Notice: For removing the transmission, there may
be any damage in the clutch housing inside CSC.
Thus remove the transmission with the clutch
housing.
10. Move the transmission jack backward careful and
disengage the transmission input shaft from the
engine.
Remove the transmission.
YAD5B320
YAD5B330
YAD5B340
YAD5B020
MANUAL TRANSMISSION 5B-21
SSANGYONG MY2002
Pre-Installation Checks Checking Procedure
1. Separate the clutch release fork from the pivot and
remove the pivot from the clutch housing.
2. Check the pivot. Fork and release bearing.
3. Check the pressure plate spring.
Notice: Inspect each parts and replace the
excessively worn parts.
4. Check the clutch housing alignment as follows :
•
Place the magnetic base on the pressure plate
spring.
•
Check the housing bore alignment.
YAD5B350
YAD5B360
YAD5B370
YAD5B380
- Place the dial indicator on the bore.
- By rotating the crankshaft one revolution,
record the dial indicator reading.
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