SsangYong Korando II (1996-2006 year). Manual — part 74

DAEWOO MY_2000

SECTION 1B2

M161 ENGINE MECHANICAL

CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a

tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable

will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless other-

wise noted.

TABLE OF CONTENTS

Specifications

1B2--2

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fastener Tightening Specifications

1B2--2

. . . . . . . . . .

Special Tools

1B2--4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special Tools Table

1B2--4

. . . . . . . . . . . . . . . . . . . . . . .

Maintenance and Repair

1B2--7

. . . . . . . . . . . . . . . . . . .

On--Vehicle Service

1B2--7

. . . . . . . . . . . . . . . . . . . . . . . . .

Engine Assembly

1B2--7

. . . . . . . . . . . . . . . . . . . . . . . . .

Crankcase Ventilation System

1B2--14

. . . . . . . . . . . . .

Generator

1B2--18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Mount

1B2--19

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Poly V--Belt

1B2--20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tensioning Device

1B2--22

. . . . . . . . . . . . . . . . . . . . . . .

Tensioning Device Shock Absorber

1B2--23

. . . . . . . .

Poly V--Belt Inspection

1B2--24

. . . . . . . . . . . . . . . . . . .

Cylinder Head Cover

1B2--26

. . . . . . . . . . . . . . . . . . . . .

Cylinder Head Front Cover

1B2--28

. . . . . . . . . . . . . . .

Cylinder Head

1B2--30

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Timing Gear Case Cover

1B2--34

. . . . . . . . . . . . . . . . .

Crankshaft Sealing Rear Cover

1B2--37

. . . . . . . . . . .

Belt Pulley and Vibration Damper

1B2--39

. . . . . . . . . .

Crankshaft Front Radial Seal

1B2--42

. . . . . . . . . . . . .

Crankshaft Rear Radial Seal

1B2--44

. . . . . . . . . . . . . .

Crankshaft

1B2--45

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flywheel / Driven Plate

1B2--51

. . . . . . . . . . . . . . . . . . .

Camshaft Adjuster

1B2--54

. . . . . . . . . . . . . . . . . . . . . . .

Camshaft Sprocket Bolt

1B2--57

. . . . . . . . . . . . . . . . . .

Camshaft

1B2--58

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Camshaft Timing Position

1B2--61

. . . . . . . . . . . . . . . .

Valve Spring

1B2--63

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve Stem Seal

1B2--67

. . . . . . . . . . . . . . . . . . . . . . . .

Chain Tensioner

1B2--68

. . . . . . . . . . . . . . . . . . . . . . . . .

Timing Chain

1B2--72

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tensioning Rail

1B2--77

. . . . . . . . . . . . . . . . . . . . . . . . . .

Cylinder Head Guide Rail

1B2--78

. . . . . . . . . . . . . . . . .

Crankcase Guide Rail

1B2--80

. . . . . . . . . . . . . . . . . . . .

Crankshaft Sprocket

1B2--81

. . . . . . . . . . . . . . . . . . . . .

Piston

1B2--83

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting Rod

1B2--86

. . . . . . . . . . . . . . . . . . . . . . . . .

Piston Ring

1B2--88

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Oil Pan

1B2--90

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Oil and Oil Filter Element

1B2--92

. . . . . . . . . .

Oil Pump

1B2--95

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Oil Pressure Relief Valve

1B2--97

. . . . . . . . . . . . . . . . .

Oil Non-Return Valve

1B2--98

. . . . . . . . . . . . . . . . . . . .

Oil Dipstick Guide Tube

1B2--99

. . . . . . . . . . . . . . . . . .

Unit Repair

1B2--100

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Core Plugs in Crankcase

1B2--100

. . . . . . . . . . . . . . . .

Cylinder Bore

1B2--102

. . . . . . . . . . . . . . . . . . . . . . . . . .

Crankcase Mating Surface

1B2--104

. . . . . . . . . . . . . .

Cylinder Head Mating Surface

1B2--106

. . . . . . . . . . .

1B2 -- 2 M161 ENGINE MECHANICAL

DAEWOO MY_2000

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

Application

NSm

Lb-Ft

Lb-In

Fuel Feed and Return Line

21 -- 25

15 -- 18

--

Exhaust Manifold and Pipe

30

22

--

Engine Mounting Nuts

70

52

--

Generator Carrier Bolts

25

18

--

Tensioning Pulley Bolt

40.5 -- 49.5

29.9 -- 36.5

--

Steering Pump Bolts

22.5 -- 27.5

16.6 -- 20.3

--

A/C Bracket Bolts

22.5 -- 27.5

16.6 -- 20.3

--

Intake Air Duct Mounting Nuts

9 -- 11

--

80 -- 97

Spark Plug Cover Bolts

9 -- 11

--

80 -- 97

Cylinder Head Cover Bolts

9 -- 11

--

80 -- 97

Magnetic Assembly Bolt

9 -- 11

--

80 -- 97

Cylinder Head Front Cover Bolts

M8

22.5 -- 27.5

16.6 -- 20.3

--

y

M6

9 -- 11

--

80 -- 97

Cylinder Head Bolts

55

+90°
+90°

41

+90°
+90°

--

Timing Gear Case Cover Bolts

22.5 -- 27.5

16.6 -- 20.3

--

Crankshaft Sealing Rear Cover Mounting Bolts

9 -- 11

--

80 -- 97

Vibration Damper Center Bolt

200 + 20

+90° + 10°

148 + 15

+90° + 10°

--

Connecting Rod Bearing Cap Bolts

40

+90°

30

+90°

--

Flywheel Mounting Bolt

45 + 5

+90° + 10°

33 + 3.7

+90° + 10°

--

Amarture Bolt in Flywheel

35

26

--

Camshaft Adjuster Flange Bolts

18 -- 22

60° ± 5°

13 -- 16

60° ± 5°

--

Intake Flange Shaft Bolts

18 -- 22

60° ± 5°

13 -- 16

60° ± 5°

--

Exhaust Camshaft Sprocket Bolts

18 -- 22

60° ± 5°

13 -- 16

60° ± 5°

--

Camshaft Bearing Cap Bolts

22.5 -- 27.5

16.6 -- 20.3

--

Chain Tensioner Screw Plug

40

30

--

Chain Tensioner Assembly

72 -- 88

53 -- 65

--

Oil Pump Sprocket Bolt

29 -- 35

21 -- 26

--

Tensioning Device Bolts

26 -- 32

19 -- 24

--

Water Pump Pulley

22.5 -- 27.5

16.6 -- 20.3

--

Upper Intake Manifold Bolt

22.5 -- 27.5

16.6 -- 20.3

--

Lower Intake Mainfold Bolt

22.5 -- 27.5

16.6 -- 20.3

--

Flange Bolt to Exhaust Mainfold

30

22

--

M161 ENGINE MECHANICAL 1B2 -- 3

DAEWOO MY_2000

FASTENER TIGHTENING SPECIFICATIONS (Cont’d)

Application

NSm

Lb-Ft

Lb-In

Exhaust Mainfold Nut to Stud Bolt

26 -- 34

19 -- 25

--

Oil Drain Plug

25

18

--

Oil Filter Cover

25

18

--

Oil Filter Bolt

22.5 -- 27.5

16.6 -- 20.3

--

Oil Pump Drive Sprocket Bolt

29 -- 35

21 -- 26

--

Oil Pump Mounting Bolt

22.5 -- 27.5

16.6 -- 20.3

--

Oil Strainer Bracket Bolt

9 -- 11

--

80 -- 97

Oil Pressure Relief Valve Screw Plug

50

37

--

Oil Dipstick Guide Tube Bolt

9 -- 11

--

80 -- 97

Oil Gallery Screw Plug

15

11

--

Shock Absorber Bolts

22.5 -- 27.5

16.6 -- 20.3

--

Crankshaft Bearing Cap Bolts

55/+90°

41/+90°

--

Torque Converter Mounting Bracket Bolts

42

31

--

1B2 -- 4 M161 ENGINE MECHANICAL

DAEWOO MY_2000

SPECIAL TOOLS

SPECIAL TOOLS TABLE

000 589 58 43 00

Chain Assembly

111 589 01 59 00

Supporting Bar

111 589 18 61 00

Lever Pusher

116 589 01 34 00

Threaded Pin

103 589 02 09 00

Oil Filter Remover

111 589 25 63 00

Thrust Piece

116 589 20 33 00

Sliding Hammer

119 589 00 43 00

Drift