SsangYong Korando II (1996-2006 year). Manual — part 329

SSANGYONG MY2002

5B-6 MANUAL TRANSMISSION

DIAGNOSIS TABLE

Transmission Case

Extension Housing

Shift Cover / Shift Shaft

Shift Control Lever

Input Bearing Retainer

Input Gear Set

3rd Speed Gear Set

2nd Speed Gear Set

Reverse Speed Gear Set

1st Speed Gear Set

5th Speed Gear Set

Clutch Housing and Release Derive

Crankshaft Pilot Bushing and Release Bearing

Input Bearing

Main Shaft Input Bearing

Main Shaft Thrust Bearing

3rd Speed Gear Bearing

2nd Speed Gear Bearing

1st Speed Gear Bearing

Reverse Idler Gear Bushing

Counter Shaft Front Bearing

Counter Shaft Rear Bearing

Counter Shaft Thrust Bearing

5th Speed Drive Gear Bearing

Slip Yoke Bushing

Slip Yoke Seal

Speedometer Drive / Driven Gears

Speedometer Driven Gear Housing

Input Shaft Seal

1 - 2 Synchronizer Assembly

3 - 4 Synchronizer Assembly

5th Synchronizer Assembly

Applicatio

1 Shift Hop-out

2 Shift Gear Crash

3 Shift Block-out

4 Hard Shift

5 Noise in Reverse Gear

6 Noise in 5th Gear

7 Noise in 4th Gear

8 Noise in 3rd Gear

9 Noise in 2nd Gear

10 Noise in 1st Gear

11 Noise in All Speeds

12 Leak at Transmission Rear Part

13 Leak at Transmission Center Part

14 Leak at Transmission Front

Possible Faulty Part

MANUAL TRANSMISSION 5B-7

SSANGYONG MY2002

COMPONENT LOCATOR

CROSS-SECTIONAL VIEW

YAD5B040

1 4th Gear
2 3rd-4th Synchronizer
3 3rd Gear
4 2nd Gear
5 1st-2nd Synchronizer
6 Reverse Gear

7 1st Gear
8 5th Gear
9 5th Synchronizer

10 Counter Shaft
11 Reverse Idler

SSANGYONG MY2002

5B-8 MANUAL TRANSMISSION

POWER FLOW

YAD5B100

YAD5B080

YAD5B060

YAD5B090

YAD5B070

YAD5B050

1st

3rd

5th

Reverse

4th

2nd

MANUAL TRANSMISSION 5B-9

SSANGYONG MY2002

SEMI-REMOTE KIT DISASSEMBLY AND ASSEMBLY

YAD5B110

1 Remote Shift
2 Shift Lever
3 Shift Inner Boot
4 Lining Shift Socket
5 Control Housing Arm Insulator
6 Control Housing Arm
7 Bushing
8 Shift Rod Link
9 Washer

10 Clip
11 Shift Rod Pin
12 Cover Assembly
13 Shift Tower Cover

14 Bolt
15 Breather Hose Bar
16 Control Shift Spring
17 Offset Control Lever
18 Retainer Ring
19 Pin
20 Shift Rail
21 Grove Pin
22 Pin & Clip
23 Joint Assembly
24 Joint Housing
25 Bushing