SsangYong Korando II (1996-2006 year). Manual — part 162
OM600 ENGINE MECHANICAL 1B3 -- 97
DAEWOO MY_2000
MACHINING OF FLYWHEEL
1 Flywheel
OM662LA
OM661LA
Machining of Flywheel
Notice
Flywheels which have scorch marks, scoring or
cracks in the clutch surface should be machined by
grinding or precision--turning. If the scores or cracks
are severe than permissible specifications, replace
the flywheel.
Distance ’a’
19.3 -- 19.5 mm
Distance ’b’
New
16.6 mm
Distance ’b’
Repair up to
15.6 mm
Max. axial runout
0.05 mm
D
When machining the clutch surface ’A’, the mounting
surface (B) for the clutch pressure plate should also
be machined in accordance with ’A’ to keep the dis-
tance ’a’.
D
Do not machine under ’b’ value.
D
When machining, fix the flywheel exactly not to ex-
ceed the standard runout.
1B3 -- 98 OM600 ENGINE MECHANICAL
DAEWOO MY_2000
FLYWHEEL RING GEAR
Preceding Work : Removal of flywheel
1 Ring Gear
2 Flywheel
3 Centering Collar Diameter
Tools Required
001 589 53 21 00 Dial Gauge
363 589 02 21 00 Dial Gauge Holder
OM600 ENGINE MECHANICAL 1B3 -- 99
DAEWOO MY_2000
Replacement Procedure
1. Drill a hole into the ring gear (1) (arrow) and snap
with a chisel.
2. Thoroughly clean the collar surfaces of ring gear.
3. Measure diameter (a) of centering collar.
Diameter ’a’
275 + 0.5mm
Notice
If out of standard, replace the flywheel.
4. Heat up the new ring gear up to 220_C by using a
heating device.
Notice
Use temperature measuring chalk.
5. Install the new ring gear (1) onto the flywheel by us-
ing a drift.
1B3 -- 100 OM600 ENGINE MECHANICAL
DAEWOO MY_2000
6. Measure axial runout of ring gear (1) on a surface
plate.
Limit
Max. 0.4mm
Notice
For correct measurement, put the flywheel on the
flat measuring board.
Dial Gauge 001 589 53 21 00
Dial Gauge Holder 363 589 02 21 00
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