SsangYong Korando II (1996-2006 year). Manual — part 237
POWER BOOSTER 4C-3
SSANGYONG MY2002
KAA4C080
COMPONENT LOCATOR
1 Brake Fluid Level Switch Connector
2 Brake Fluid Reservoir
3 Power Booster
4 Brake Lines
(Master Cylinder-to-Hydraulic Modulator)
5 Master Cylinder
SSANGYONG MY2002
4C-4 POWER BOOSTER
DIAGNOSTIC INFORMATION AND PROCEDURES
KAA4C020
2. Push the pedal down and hold in this position.
3. Start the engine.
4. The booster is OK if the pedal drops further because
of extra force produced.
If the brake pedal does not drop, the vacuum system
(vacuum hoses, check valve, etc.) is probably
defective and should be checked. If no defect is
revealed by checking the vacuum system, the defect
is in the booster itself.
POWER BOOSTER FUNCTIONAL
CHECK
1. With the engine stopped, eliminate vacuum in the
booster by pumping the brake pedal several times.
POWER BOOSTER 4C-5
SSANGYONG MY2002
REPAIR INSTRUCTIONS
KAA4C030
KAA4A040
KAA4C050
ON-VEHICLE SERVICE
POWER BOOSTER ASSEMBLY
Removal and Installation Procedure
1. Remove the master cylinder. Refer to Section 4B,
Master Cylinder.
2. Remove the vacuum hose from the booster.
3. Remove the clevis pin and disconnect the pedal
and brake booster push rod.
Installation Notice:
•
Apply the grease around the hole of clevis pin.
4. Remove the power booster mounting nuts and re-
move the booster from the dash panel.
Installation Notice
Tightening Torque
17 N•m (13 lb-ft)
•
Install the new gasket.
5. Installation should follow the removal procedure
in the reverse order.
SSANGYONG MY2002
4C-6 POWER BOOSTER
3. Remove the vacuum hose from the booster.
4. Installation should follow the removal procedure in
the reverse order.
VACUUM HOSE
Removal and Installation Procedure
1. Remove the vacuum hose connection bolt to the
intake manifold.
Installation Notice
2. Remove the vacuum hose retaining bolt located
on the intake manifold.
Installation Notice
KAA4C060
KAA4C070
KAA4C030
Tightening Torque
40 N•m (30 lb-ft)
Tightening Torque
13 N•m (10 lb-ft)
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