SsangYong Musso. Manual — part 393
1B3-134 OM600 ENGINE MECHANICAL
Machining Procedure
Valve machining is required :
- When the valve is leaking.
- When replacing the valve.
- When replacing the valve guide.
- When replacing the valve seat or valve seat ring.
1. Machine the valve seat (a=45°).
2. Measure valve seat width ‘b’.
Valve seat
width ‘b’
1.2 - 1.7 mm
1.5 - 2.0 mm
Intake
Exhaust
3. If the specification is exceeded, the valve seat width has to
be corrected at the lower free angle of ‘
β
’=65°.
4. Measure radial runout.
Runout
Max. 0.03mm
OM600 ENGINE MECHANICAL 1B3-135
38 ± 0.2mm
or 37.6 ± 0.2mm
5. Insert the valve (1) into the valve guide according to marking
and measure amount by which the valve arrears ‘a’.
Arrears ‘a’
0.1 - 0.7mm
6. Measure camshaft cam basic circle diameter (w).
Diameter ‘w’
7. Measure distance ‘z’ (cylinder head cover parting surface
- valve stem).
1B3-136 OM600 ENGINE MECHANICAL
I Length of Valve
w Camshaft Cam Basic Circle Diameter
x Distance (Camshaft basic bore - valve stem)
y Half Camshaft Basic Bore Diameter
z Distance (Cylinder head cover parting surface - .
valve stem)
8. Measure ‘x’ (Camshaft basic bore - valve stem).
‘x’ = ‘z’ - ‘y’
9. Determine the valve to be used.
(See ‘Matching valves’)
Example)
Measured value ‘w’ = 38.2 mm
Measured value ‘z’ = 36.5 mm
Value
‘y’ = 15.5 mm
‘x’ = 36.5 - 15.5 = 21.0 mm
In the case of a camshaft cam basic circle diameter
‘w’ = 38.2mm and a distance ‘x’ = 21.0mm, the installed
valve may be used.
OM600 ENGINE MECHANICAL 1B3-137
CAMSHAFT TIMING TEST
Preceding Work : Removal of glow plug
1 Cylinder Head Cover
2 Bolt . . . . . . . . . . . . . . . 10Nm
3 Gasket . . . . . . . . . . . . ... Replace
4 Valve Tappet
5 Cylinder Head
Timing
Condition of camshaft
New
After approx. 20,000km
Intake valve
Open
ATDC 11.33°
ATDC 12°
Close
ABDC 17°
ABDC 18°
Exhaust valve
Open
BBDC 28°
BBDC 27°
Close
BTDC 15.25°
BTDC 14°
"
At 2mm of valve lifting stroke.
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