SsangYong Musso. Manual — part 266

M162 ENGINE MECHANICAL 1B1-107

Sealing Procedure

1. Remove the screw plug (1) and the seal.

Installation Notice

2. Remove the steel ball from the oil gallery (4), (5), (6) and

(7) using the round bar (12,

φ

6 x 700 mm).

4. Enlarge the oil gallery at the rear of the cylinder head to be

diameter 9mm, depth 8mm.

5. Tap in the steel ball (3) from the side to the oil gallery using

the punch (13).

6. Pull out the steel ball (3) using the round bar (12).

7. Enlarge the oil gallery to be diameter 9mm, depth 8mm.

Tightening Torque

15 Nm

3. Remove the plug (8) using the screw driver.

1B1-108 M162 ENGINE MECHANICAL

11. Tighten the screw plug with the seal (arrow).

Screw Plug (Part No. 000 908 01 00 02)

Seal (Part No. 007 603 01 01 03)

8. Make a screw hole at the oil gallery using M10 x 1 thread.

9. All the oil gallery should be cleaned with the compressed

air.

10. Apply the Loctite 270 to new plug and press in using a

suitable drift (arrow).

M162 ENGINE MECHANICAL 1B1-109

CORE PLUGS IN CRANKCASE

Preceding Work : Draining of the coolant

1 Core Plug. . . . . . . . . . . ... Replace

1B1-110 M162 ENGINE MECHANICAL

Tools Required

102 589 00 15 00 Drift

Replacement Procedure

1. Remove the intake and exhaust manifolds.

2. Pull back the core plug until the end of one side comes out

using the screw driver.

3. Pull out the plug carefully using a pliers.

5. Press in new plug using a drift.

Notice

Wait for about 45minutes before filling the coolant so that
the Loctite 240 hardens.

6. Warm up the engine and check the coolant for leaks.

4. Clean the sealing surface and apply Loctite 241.