SsangYong Korando III (2010 year). Manual — part 378

01-9

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5) Guidelines on Engine Service

(1) Cautions before service works

Make sure to disconnect the negative (-) cable from the battery to prevent any damage to electric

systems.

Make sure to clean the working area and to prepare the necessary tools before service works.

Always place the ignition switch to OFF position if not required. Otherwise, there could be unexpected

damage to electric devices or personal injuries due to short-circuit.

To prevent the foreign material from entering into the fuel injection system, completely seal the inlets of

HP pump, fuel hoses and high pressure pipes.

To remoev the engine, use the dedicated equipments such as engine jack, transmission jack, engine

stand and engine crane.

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(2) Engine and accessories

When disassembling the engine, related parts (bolts, gaskets, etc.) should be stored as a set.

Clean the components completely with engine oil before assembling if needed.

Fully drain the engine oil, coolant and fuel from the vehicle and seal the inlets with the plugs before

removing the engine.

All the interference should be eliminated before removing the engine.

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To prevent the personal injuries and vehicle damages that can be caused by mistakes during service

and to provide the optimized performance and safety after service works, the service technicials must

keep the basic cautions and service guidelines below. These could be easily forgotten during service

works.

Engine has a lot of precise components. The specified tightening torque and correct procedures should

be kept during service works. And, the working area is always clean and well prepared.

To prevent any damage to electric systems, make sure to disconnect the negative (-) cable from the

battery and place the ignition switch to OFF position before servicing.

Use only the specified parts with same ratings when replacing the electric devices. Check the

grounds and connections for looseness.

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(3) Electric devices

Extraordinary care should be taken when servicing the electric systems. Currently, the engine uses a lot

of electric devices. Short circuit and poor contact may cause the low engine performance, incomplete

combustion and other abnormalities.

When working with the fuel or oil systems in enclosed area, always keep the working area well-

ventilated and never allow anybody to smoke.

Gaskets and seals on the fuel and oil systems should be replaced with new ones. All bolts and nuts

should be tightened as specified.

Make sure to check the connections for leak after installation.

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(4) Fuel and lubrication system

01-10

Jack-up points and setup

(rear side)

Jack-up points and setup

(front side)

2. JACK-UP POINTS

Stand jack-up points and installation status (front side)

▶

Jack-up points

for 2-post lift

Jack-up points

for 2-post lift

Supporting

Supporting

01-11

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3. STANDARD BOLTS SPECIFICATIONS

Metric bolt strength is embossed on the head of each bolt. The strength of bolt can be classified as

4T, 7T, 8.8T, 10.9T, 11T and 12.9T in general.

Observe standard tightening torque during bolt tightening works and can adjust torque to be proper

within 15 % if necessary. Try not to over max. allowable tightening torque if not required to do so.

Determine extra proper tightening torque if tightens with washer or packing.

If tightens bolts on the below materials, be sure to determine the proper torque.

1)

2)

3)

4)

Aluminum alloy: Tighten to 80 % of above torque table.

Plastics: Tighten to 20 % of above torque table.

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01-12

Description

Selection

Coding

MIL

MIL - not illuminate

Select : MIL - illuminate

MIL - illuminate

Engine fan

Relay

Select : Relay

PWM

Air-Conditionation

Not equipped

Select the appropriate system

Equipped

OBD Information

No MIL OBD - I

Select the appropriate system

MIL treatment OBD - I

MIL treatment OBD - II

MIL treatment E - OBD

MIL treatment KOBD

Engine

E20

Select : E20

E23

E28

E32

E36

Body

Sedan

Select : Sedan

Limousine

4. CODING

1) Variant Coding

Description

Selection

Coding

Unleaded/leaded

Unleaded

Select the appropriate system

Leaded

Cruise control

No system

Select the appropriate system

Cruise control

ACC

Undefined

Vehicle speed Max

180kph

Selec : 190kph

190kph

200kph

210kph

Tire size

215/65R 16

Select the appropriate system

225/60R 17

225/55R 18

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