SsangYong: Engine Euro 4. Manual — part 21
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
9
1792
EXHAUST SYSTEM
D27DTP/D27DT (EU4) SM - 2006.08
D27DTP/D27DT (EU4)
ENGINE
FUEL
I
N
T
AKE
EXHAUST
PRE-HEA
TING
LUB
COOLING
SWITCHABLE
ECU
DIAGNOSIS
5. REMOVAL AND INSTALLATION E-EGR VALVE ASSEMBLY
Removal and Installation
Ú
Ú
Ú
Ú
Ú Preceding Works: 1. Remove the PCV oil separator hose
and the intake inlet duct
.
2. Drain the coolant.
1. Open the drain cock under the radiator and drain the
coolant completely.
2. Disconnect the coolant inlet hose of EGR cooler pipe.
Coolant inlet hose
1. Oil separator hose
2. Intake inlet duct
EGR cooler
E-EGR valve
EGR cooler coolant
inlet hose
• When removing the E-EGR valve, the EGR cooler pipe should be removed too.
• The solenoid and the valve housing can be separated. However, E-EGR valve assembly should be removed as
a unit for setting the valve seat.
NOTICE
• The coolant should be stored in the designated
container. Be careful not to spill the coolant at any
place.
NOTICE
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
10
1792
EXHAUST SYSTEM
D27DTP/D27DT (EU4) SM - 2006.08
D27DTP/D27DT (EU4)
3. Disconnect the E-EGR valve connector.
Connector
4. Unscrew the mounting bolts on E-EGR valve and EGR cooler.
EGR No.2 pipe side
EGR pipe
EGR cooler
5. Release the hose clamp and remove the E-EGR valve and EGR cooler.
EGR cooler pipe
EGR pipe
5V
Engine ECU
Ground (-)
Potentiometer
Power (+) (Battery)
E-EGR valve
EGR No.1 pipe side
EGR cooler outlet hose
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
11
1792
EXHAUST SYSTEM
D27DTP/D27DT (EU4) SM - 2006.08
D27DTP/D27DT (EU4)
ENGINE
FUEL
I
N
T
AKE
EXHAUST
PRE-HEA
TING
LUB
COOLING
SWITCHABLE
ECU
DIAGNOSIS
6. Remove the E-EGR valve and EGR cooler from the
removed E-EGR valve assembly.
7. Separate the valve body and the E-EGR valve coil housing from the E-EGR valve assembly.
Structure of EGR Assembly
EGR pipe
EGR cooler
Throttle body
Intake manifold
EGR cooler
E-EGR valve
Coolant outlet port
E-EGR valve should be
separated after remov-
ing the EGR cooler and
E-EGR valve as a set.
EGR gas inlet hole
EGR pipe
E-EGR valve assembly
Mounting bolts
E-EGR valve coil housing
Valve body
Gasket
Structure of E-EGR Valve
These should be replaced as a unit.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
12
1792
EXHAUST SYSTEM
D27DTP/D27DT (EU4) SM - 2006.08
D27DTP/D27DT (EU4)
Exhaust
g a s
Coolant
A
A'
1. OVERVIEW OF EGR COOLER
For D27DTP (POWER UP) engine, the EGR gas gets into intake manifold passing through the EGR cooler.
The EGR system is to reduce the nitrogen oxide (NOx). With the E-EGR valve, the EGR rate can be precisely
controlled as the opening level of valve is precisely controlled and the feedback signal is sent to ECU.
However, for more efficient EGR system (reducing NOx), the temperature of recirculated gas should be decreased.
The EGR cooler decreases this temperature.
The EGR cooler is an additional cooling circuit on the center pipe. Also, the capacity of water pump has been
increased for improving coolant flow.
EGR COOLER
Location
EGR pipe
Exhaust manifold
EGR pipe
E-EGR valve
Coolant port
Coolant flow
EGR gas flow
Intake manifold
(EGR gas passage)
EGR cooler
EGR Cooler
Sectional View of EGR Cooler: A - A'
EGR gas passage
Coolant passage
2. REMOVAL AND INSTALLATION OF ERG COOLER
* Refer to “E-EGR valve”
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