SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 356

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

31

TOD

STAVIC - 2004.09

4D

Front speed sensor

3. SPEED SENSOR

1. Disconnect the negative battery cable.

2. Remove the shift motor assembly.

3. Disconnect the front and rear speed sensor connector (white, 7-pin) at the rear top section of the transfer case.

4. Disconnect the speed sensor connector from the locking sleeve.

5. Remove the wire fixing retainer at the rear side of disconnected connector.

Rear speed sensor

Rear speed sensor connector

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

32

TOD

STAVIC - 2004.09

4D

6. Remove the rear speed sensor bolts on the rear case flange.

7. Remove the rear speed sensor with a suitable tool.

Tightening torque

3 ~ 6 Nm

8. Remove the tapings in both sides of protective tube.

9. Remove the tube.

[Notice]

Do not apply excessive force to protect mounting area and sensor.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

33

TOD

STAVIC - 2004.09

4D

11. Disconnect the “M” and “N” pin and wire from the

connector with same manner.

12. Get a new speed sensor.

13. Insert three pins and wires into each location from rear

side of the connector.

14. Hold each pin with long nose pliers and pull it to securely

install in the connector.

15. Insert each rubber cap into the connector to prevent the

pins from disconnecting.

16. Insert the protective tube for connector into the harness.

17. Bind both ends of the protective tube with tape.

18. Install the rear speed sensor into the mounting hall and

press both ends of it to be securely seated.

19. Tighten the bolts.

Installation Notice

20. Install the speed sensor connector. Insert the connector

into the locking sleeve.

10. Hold the “L” pin in speed sensor connector with long nose pliers and push it rearward to disconnect from the

connector.

[Notice]

EMC wire cannot be disconnected from outside, therefore do
not try to disconnect it.

Tightening torque

3 ~ 6 Nm

[Notice]

Remove the shift motor first before removing the front
propeller shaft speed sensor. When replacing the sensor
assembly after removing the shift motor, use the same manner
for removal of rear speed sensor.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

34

TOD

STAVIC - 2004.09

4D

4. TOD ASSEMBLY

1. Disconnect the negative battery cable.

2. Lift up the vehicle and fix it safely.

3. Place the empty container to collect the draining oil.

4. Remove the drain plug and drain the oil. Reinstall the

drain plug.

5. Disconnect transmission extension wiring connector from

rear side of transfer case.

6. Disconnect the shift motor/clutch coil connector (black,

7-pin) and front and rear speed sensor connector (white,
7-pin) at the rear top section of the transfer case.

7. Remove the breather hose.

8. Support the transfer case with jack and remove the front

propeller shafts bolts (4ea).

Installation Notice

[Notice]

Oil drain should be along with whole transfer case
disassembly and assembly.

[Notice]

When disconnect connector, make sure on direction of
locking tab towards inside.

Tightening torque

81 ~ 89 Nm

9. Remove the rear propeller shaft mounting bolts (4).