SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 102
DI04-1
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
EXHAUST SYSTEM
DI ENG SM - 2004.9
EXHAUST SYSTEM
00
SECTION DI04
Table of Contents
EXHAUST SYSTEM LAYOUT . . . . . . . . . . DI04-2
Components locator . . . . . . . . . . . ... DI04-2
Exhaust gas flows . . . . . . . . . . . . ... DI04-3
Turbo charger assembly . . . . . . . . . . . DI04-5
EGR VALVE AND VACUUM MODULATOR . . . ... DI04-26
EGR system . . . . . . . . . . . . . . .. DI04-26
EGR valve and turbo charger actuator
control vacuum circuit . . . . . . . . . . ... DI04-27
EXHAUST SYSTEM AND MUFFLER . . . . . . DI04-35
Muffler . . . . . . . . . . . . . . . . ... DI04-35
System overview . . . . . . . . . . . . ... DI04-36
DI04-2
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
EXHAUST SYSTEM
DI ENG SM - 2004.9
Muffler
Exhaust manifold
EGR valve
Vacuum modulator
Turbo charger
Catalytic converter (DOC)
EGR pipe
EXHAUST SYSTEM LAYOUT
COMPONENTS LOCATOR
DI04-3
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
EXHAUST SYSTEM
DI ENG SM - 2004.9
EXHAUST GAS FLOWS
Engine
-Combustion
Chamber-
Exhaust
Manifold
Turbo
Charger
Exhaust
Muffler
EGR Valve
Intake
Manifold
Atmosphere
A
Catalytic
converter
Exhaust
pipe
Muffler
Atmo-
sphere
A
Exhaust gas
EGR vacuum
modulator
To turbo
charger booster
Turbo charger
booster vacuum
modulator
EGR valve
EGR pipe
Blow-by gas
Exhaust manifold
Turbo charger
booster
Turbo charger
(turbine side)
DI04-4
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
EXHAUST SYSTEM
DI ENG SM - 2004.9
Tightening torque
35
± 3.5 Nm
Exhaust Manifold
- Removal and Installation
1. Remove the two intake hoses from the turbo charger.
2. Remove the turbo charger assembly (refer to Turbo
Charger section).
3. Remove the #3 pipe of EGR valve from the exhaust
manifold.
Installation Notice
•
The #3 pipe of EGR valve is exposed to the high
temperature and pressure of exhaust gas. Replace
the gasket and pipe with new ones. Otherwise, it
may cause the leakage of exhaust gas.
4. Unscrew the nuts and remove the exhaust manifold and
gasket.
Installation Notice
•
Replace the gasket with new one.
5. Install in the reverse order of removal.
Tightening torque
40
± 4.0 Nm
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