SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 324
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
116
DC 5-SPEED AUTOMATIC TRANSMISSION
STAVIC - 2004.09
4A
Measurement of Disc Clutch C2
(1) Sectional drawing of clutch C2
100a External disc carrier
101
Piston
105a External disc (1.8 mm)
105b External disc (2.8 mm)
105c External disc (4.0 mm)
105d Friction disc
106
Snap ring
107
Disc spring
L
Clearance
(Figure 2)
(2) Procedure
1. Soak new discs into ATF for one hour before installation.
2. Install the brake C2 discs with the order as shown in
(Figure 1).
3. Install the compressor (078) on external discs (105c) and
apply the 1200N of force to the disc pack. This force is
applied on the marking ring point (small arrow in figure
2). Do not apply excessive force.
4. Determine the clearance (L) at three points between
external disc (105c) and snap ring (106) with feeler gauge.
• The snap ring (106) should be contacted to top of the
external disc carrier (83a) during installation.
5. adjust the clearance with proper snap rings if needed.
Specified clearance (L):
No. of dual face friction disc
- 3 : 2.3 ~ 2.7 mm
- 4 : 2.4 ~ 2.8 mm
- 5 : 2.5 ~ 2.9 mm
- 6 : 2.7 ~ 3.1 mm
Thickness of C2 snap ring: 2.3, 2.6, 2.9, 3.2, 3.5, 3.8 mm
(Figure 1)
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
117
DC 5-SPEED AUTOMATIC TRANSMISSION
STAVIC - 2004.09
4A
Measurement of Disc Clutch C3
(1) Sectional drawing of clutch C3
37
Friction disc (2.1mm)
41a External disc (4.0mm)
41b External disc (2.8 mm)
41c External disc (1.8 mm)
44a External disc carrier
44c Piston
44g Snap ring
44h Disc spring
L
Clearance
(Figure 2)
(2) Procedure
1. Soak new discs into ATF for one hour before installation.
2. Install the brake C3 discs with the order as shown in
(Figure 1).
3. Install the compressor (078) on external discs (41a) and
apply the 1200N of force to the disc pack. This force is
applied on the marking ring point (small arrow in figure
2). Do not apply excessive force.
4. Determine the clearance (L) at three points between
external disc (41a) and snap ring (44g) with feeler gauge.
• The snap ring (44g) should be contacted to top of the
external disc carrier (44a) during installation.
5. adjust the clearance with proper snap rings if needed.
Specified clearance (L):
No. of single face friction disc
No. of dual face friction disc
- 3 : 2.3 ~ 2.7 mm
- 2.3 ~ 2.7 mm
- 4 : 2.4 ~ 2.8 mm
- 2.4 ~ 2.8 mm
- 5 : 2.5 ~ 2.9 mm
- 2.5 ~ 2.9 mm
Thickness of C3 snap ring: 2.0, 2.3, 2.6, 2.9, 3.2, 3.5 mm
(Figure 1)
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
118
DC 5-SPEED AUTOMATIC TRANSMISSION
STAVIC - 2004.09
4A
Component
Number of friction plate
Single side disk
No single side disk
C1
C2
C3
B1
B2
B3
3
4
5
6
3
4
5
6
3
4
5
2
3
4
3
4
5
3
4
5
2.4 - 2.8 mm
2.6 - 3.0 mm
2.8 - 3.2 mm
2.9 - 3.3 mm
2.3 - 2.7 mm
2.4 - 2.8 mm
2.5 - 2.9 mm
2.2 - 2.6 mm
2.4 - 2.8 mm
2.6 - 3.0 mm
2.7 - 3.1 mm
3.0 - 3.4 mm
3.3 - 3.7 mm
3.6 - 4.0 mm
2.3 - 2.7 mm
2.4 - 2.8 mm
2.5 - 2.9 mm
2.7 - 3.1 mm
2.3 - 2.7 mm
2.4 - 2.8 mm
2.5 - 2.9 mm
2.3 - 2.7 mm
2.7 - 3.1 mm
3.0 - 3.4 mm
1.9 - 2.3 mm
2.0 - 2.5 mm
2.0 - 2.4 mm
1.0 - 1.4 mm
1.0 - 1.4 mm
1.0 - 1.4 mm
[Notice]
1) Approximately 1,200 Nm must be applied to keep the piston
down (B1, B2, C1, C2, C3)
2) 10 Nm is to be applied for “B3”
[Notice]
* Free play of each disc - This value is measured by special
tool(208 589 00 21 00)
- Exept “B3”
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
119
DC 5-SPEED AUTOMATIC TRANSMISSION
STAVIC - 2004.09
4A
C1
C2
C3
B1
B2
B3
722.6
Shift member
Circlip thickness
in mm
Circlip part number
Clearance spec.
in mm
# frictions/spec
2.6
2.9
3.2
3.5
3.8
2.3
2.6
2.9
3.2
3.5
2.0
2.3
2.6
2.9
3.2
2.6
2.9
3.2
3.5
3.8
2.9
3.2
3.5
3.8
4.1
3.2
3.5
3.8
4.1
4.4
4.7
140 994 87 40
140 994 88 40
140 994 89 40
140 994 29 35
140 994 30 35
140 994 92 40
140 994 93 40
140 994 94 40
140 994 32 35
140 994 33 35
140 994 99 40
140 994 10 35
140 994 11 35
140 994 35 35
140 994 36 35
140 994 87 40
140 994 88 40
140 994 89 40
140 994 29 35
140 994 30 35
140 994 63 35
140 994 62 35
140 994 61 35
140 994 60 35
140 994 59 35
140 994 15 35
140 994 16 35
140 994 17 35
140 994 41 35
140 994 42 35
140 994 43 35
(3) 0.5 - 1.8
(4) 0.5 - 1.8
(5) 0.5 - 1.9
(6) 0.5 - 2.0
(3) 0.7 - 1.7
(4) 0.7 - 1.7
(5) 0.7 - 1.8
(3) 0.7 - 1.9
(4) 0.7 - 1.9
(5) 0.7 - 2.0
(2) 0.5 - 1.7
(3) 0.5 - 1.7
(4) 0.5 - 1.8
(4) 0.2 - 1.3
(5) 0.2 - 1.4
(ALL) 1.0 - 1.4
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