SsangYong Stavic / SsangYong Rodius (2005 year). Manual — part 402
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
21
BRAKE - GENERAL
STAVIC - 2004.09
4J
2. COMPONENTS
For strong and safe brake force, ventilated disk and double piston type is adapted to front brakes.
Brake disk
Caliper
Brake hose
Disk
Caliper carrier
Pad spring
Brake pad
Piston
Caliper assembly
Brake
Bolt - Caliper
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EFFECTIVE DATE
AFFECTED VIN
22
BRAKE - GENERAL
STAVIC - 2004.09
4J
3. REMOVAL AND INSTALLATION
3. Unscrew two nuts and disassemble the brake disk.
2. Unscrew two caliper mounting bolts and disassemble the caliper assembly.
Preceding work : Remove the tire
1. Disconnect brake hose from caliper.
Caliper / Brake Disk
Tightening torque
20 ~ 30 Nm
[Notice]
Be careful not to splash the brake oil onto the painted
body.
Tightening torque
85 ~ 105 Nm
4. Install in the reverse order of removal.
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EFFECTIVE DATE
AFFECTED VIN
23
BRAKE - GENERAL
STAVIC - 2004.09
4J
1. Unscrew brake.
4. Compress the brake piston with special tool.
Brake Pad Change
Tightening torque
22 ~ 34 Nm
2. Swing up the callper cylinder assembly and hold it not
to damage the hose.
3. Remove the brake pads and replace them with new ones.
[Notice]
Insert the used pad to compress brake piston.
5. Install the caliper assembly.
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
24
BRAKE - GENERAL
STAVIC - 2004.09
4J
Brake Disc Run-out
1. Install the dial gauge on the side of brake disc and
measure the run-out while rotating the brake disc.
2. If the measured value exceeds the limit, replace the brake
disc with new one. Otherwise, it may cause the pedal
vibration and shimmy when braking.
Inspection
Clean the dissembled components and visually check the
followings:
• Wear, rust and damage on the cylinder and piston
• Damage, crack and wear on cylinder body and guide pin
• Uneven wear and oil contamination on boot
• Damage and tear on boot
• Scratch and bending on disc plate
Pad Thickness
1. Remove the tire.
2. Measure the pad thickness and replace it if it is below
the wear limit.
Brake Disc Thickness
1. Measure the disc thickness at over four points.
2. If any of measured points is below the wear limit, replace
the brake disc with new one.
New pad thickness
10.5 mm
Wear limit
2 mm
New pad thickness
28 mm
Wear limit
25.4 mm
Limit
0.03 mm (before installation)
0.07 mm (when installed)
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