SsangYong Rexton. Manual — part 576
SSANGYONG Y200
5C-12 CLUTCH
10. Tighten the pipe nut and the cylinder mounting
bolt as the specified torque.
YAD5C150
YAD5C160
YAD5C170
A: 1.5 ~ 1.8 kgf.m
B: 1.5 ~ 1.8 kgf.m
C: 1.5 ~ 1.8 kgf.m
D: 1.5 ~ 1.8 kgf.m
Hose Nut
Pipe Nut
Cylinder mounting bolt
Adapter Nut
MASTER CYLINDER
Removal & Installation Procedure
1. Draw out the fluid.
2. Pull out the snap pin and clevis pin from the clutch
pedal connection.
3. Remove the clutch tube.
Installation Notice
Notice: Be careful not the fluid contact a painted
surface.
Tightening Torque
15 - 18 N•m
(11 - 13 lb-ft)
4. Remove the master cylinder mounting nuts and
pull off the master cylinder.
Installation Notice
5. Check the clutch pedal operation.
6. Bleed the clutch system.
7. Installation should follow the removal procedure
in the reverse order.
Tightening Torque
15 - 18 N•m
(11 - 13 lb-ft)
YAD5C140
9. Installation should follow the removal procedure
in the reverse order.
Notice:
•
Before installation, clean oil and grease on the
flywheel surface.
•
Do not clean the clutch disc and release bearing
in solvent.
CLUTCH 5C-13
SSANGYONG Y200
CLUTCH PEDAL
Removal & Installation Procedure
1. Remove the turn over spring from the clutch pedal.
2. Remove the snap pin and the clevis pin from the
clutch master cylinder push rod and separate the
push rod and the clutch pedal.
3. Remove the pedal mounting and nut from the
clutch pedal bracket and remove the pedal from
the bracket.
YAD5C190
YAD5C200
YAD5C210
YAD5C220
4. Installation should follow the removal procedure
in the reverse order.
Perform the following procedure for installation.
•
Apply the grease to the clutch pedal clevis pin
and pedal bushing.
SSANGYONG Y200
5C-14 CLUTCH
•
Apply the grease to the connecting portion
between the clevis pin and the turnover spring.
•
Check the clutch pedal height after connecting
the pedal and the push rod. Align the height
according to the “A” free play of the push rod.
CLUTCH PEDAL BOX
Removal & Installation Procedure
1. Remove the clutch master cylinder.
2. Remove the upper bolt from the clutch pedal box
and remove the clutch pedal assembly.
3. Installation should follow the removal procedure
in the reverse order.
Notice: Charge the clutch oil as specified and then
bleed the system.
YAD5C230
YAD5C240
YAD5C250
YAD5C260
CLUTCH 5C-15
SSANGYONG Y200
CLUTCH DISC
1. Clutch Cover
•
Check the diaphragm spring tip for wear and
height unevenness.
•
Check the pressure plate surface for wear, crack
and discoloration.
•
Check the strap plate rivet for looseness and
replace the clutch cover if loosened.
2. Clutch Disc
•
Check the facing for rivet looseness, excessive
runout, sticks, oil and grease.
•
Measure the rivet head depth. If out limit,
replace the disc.
3. Clutch Disc Plane Rate
•
Measure the clutch disc plane rate and replace
the disc as needed.
YAD5C270
YAD5C280
YAD5C290
Unevenness Limit
0.8 mm
Wear Limit
0.3 mm
Limit Value
0.7 mm
INSPECTION PROCEDURE
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