SsangYong Rexton. Manual — part 550
AUTOMATIC TRANSMISSION 5A-175
SSANGYONG Y200
KAA5A920
KAA5A600
KAA5A930
KAA5A580
11. Poition the manual valve detent lever, aligning it
with the cross-shaft bore in the case.
12. Push the shaft through the detent lever until it starts
in the detent lever side of the case.
16. Install the new cross shaft seals using cross shaft
seal installer 0555-336262 (1) and cross shaft
bullet 0555-336263 (2).
17. Install the inhibitor switch on the case. Torque the
bolts as per specifications. Press the pin into the
shaft until the tool bottoms using cross shaft pin
installer/ remover (inhibitor switch) 0555-336265.
Installation Notice
18. Thoroughly check the terminal wiring loom for
condition and continuity.
Tightening Torque
4-6 N•m (35-53 lb-in)
13. Install the detent lever drive pin in the shaft using
cross shaft pin remover/installer (detent lever)
0555-336258 with the adaptor over the pin.
14. Press the pin into the shaft until the tool bottoms.
15. Remove the tool and fit the spring retaining circlip
to the shaft.
5A-176 AUTOMATIC TRANSMISSION
SSANGYONG Y200
KAA5A940
KAA5A610
KAA5A970
KAA5A980
19. Position the wiring loom and locate the solenoid 7
contact and terminal in the pump mounting flange
at the front of the case. The solenoid 7 wire is
routed under the park rod and cross shaft in the
case.
20. Install the 10 pin connector in the case engaging
the tangs on the connector in the notches in case.
Output Shaft and Gear Assembly
1. Check that the output shaft bush is not worn or
damaged. Replace if necessary.
2. Check for damage to parking pawl teeth on the
ring gear. Replace if necessary.
3. Check that the sealing ring grooves have not been
damaged.
4. Lubricate the sealing rings with automatic
transmission fluid.
5. Assemble the sealing rings to the output shaft with
the scarf cut uppermost.
6. If previously dismantled, assemble the ring gear
to the output shaft and secure with circlip. Ensure
that the circlip is firmly seated in its groove.
7. Install the No. 10 needle bearing assembly onto
the output shaft using petroleum jelly.
8. Carefully install the output shaft assembly in the
case to prevent damage to the sealing rings.
AUTOMATIC TRANSMISSION 5A-177
SSANGYONG Y200
KAA5A950
KAA5A960
KAA5A630
KAA5A990
Rear Band Assembly
1. Check the rear band for any cracks or damage along
the lining and metal backing.
2. Install the reaction anchor strut into the main case,
without shims.
3. Carefully install the rear band into the transmission
case and ensure that it is properly fitted in the case.
Notice: If fitting a new band, soak the new band in
automatic transmission fluid for a minimum of five
minutes prior to assembly.
4. Position the apply strut on the rear band then
engage the apply strut in the servo lever.
5. Install the cam plate and tighten the screws to
specification.
Installation Notice
Rear Servo Assembly
1. Check the servo piston ‘O’ rings and gasket for
any damage.
2. Lubricate the servo piston ‘O’ rings with automatic
transmission fluid, and fit the ‘O’ rings to the piston
grooves.
3. Assemble the piston to the cover, ensuring that ‘O’
ring compression is adequate but not excessive.
4. Align the spring on the piston spigot, then position
the rear servo rod into the spigot.
5. Assemble the gasket to the cover and fit the assem-
bly to the case.
Notice: Do not use petroleum jelly on the gasket.
6. Apply additional Loctite 202 or equivalent as
required to the rear servo to case bolts. Install the
bolts and tighten to specification.
Installation Notice
Tightening Torque
16-22 N•m (12-16 lb-ft)
Tightening Torque
30-35 N•m (22-26 lb-ft)
5A-178 AUTOMATIC TRANSMISSION
SSANGYONG Y200
KAA5A0A0
KAA5A760
KAA5A750
KAA5A560
Planet Carrier Assembly and Centre Support
1. Check the carrier and planet assembly for any
damage or irregularity and ensure that all pinions
rotate freely and that the pinion end float is within
0.10 mm - 0.50 mm.
2. Install the One Way Clutch (OWC) retainer (1) to
the planet carrier with the inner edge pointing down-
wards. Inspect the OWC race and the sprag
assemblies for wear or damage. Replace if
necessary.
3. Install the outer (3) race in the drum. Press the
race to the bottom of the drum and install the
retaining circlip (2). Ensure the circlip is firmly
seated in its groove.
4. Install the OWC (1) into the outer race with the lip
edge uppermost. Lubricate the sprags with auto-
matic transmission fluid.
5. Check that the plugs are fitted to the centre
support, then assemble the centre support into
the OWC, ensuring that the support will rotate in
an anti-clock-wise direction only.
6. Lubricate the No. 9 needle bearing and washer
with petroleum jelly and fit them to the rear face
of the planet carrier.
7. Install the planet assembly and the centre support
into the case, and align the centre support
mounting bolt holes.
8. Install the centre support bolts finger tight.
9. Install the circlip retainer ensuring that the circlip
is completely seated in the groove of the case.
10. Remove the centre support bolts and apply Loctite
222 or equivalent to the threads. Install the bolts
and torque to specifications.
Installation Notice
Tightening Torque
20-27 N•m (15-20 lb-ft)
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