SsangYong Rexton. Manual — part 459
SSANGYONG Y200
1F3-56 DIESEL ENGINE CONTROLS
INJECTION TIMING DEVICE
Preceding Work: Removal of injection timing device assembly
1 Cam Sprocket . . . . . . . . . . . Check
2 Bushing . . . . . . . . . . . . . .. Check
3 Governor Weights
4 Segment Flange and Drive Hub
5 Compression Springs
YAD1FCR0
DIESEL ENGINE CONTROLS 1F3-57
SSANGYONG Y200
YAD1FCS0
YAD1FCT0
YAD1FCU0
Removal & Installation Procedure
1. Remove the governor weights (3).
2. Pull out the compression springs (5) and cam
sprocket (1) from the segment flange (4).
3. Knock out the bushing (2) with a proper drift.
4. Installation should follow the removal procedure
in the reverse order.
SSANGYONG Y200
1F3-58 DIESEL ENGINE CONTROLS
FUEL INJECTION PUMP
Preceding Work:
Removal of vacuum pump
Removal of air cleaner housing
Removal of intake manifold
18 Chain Tensioner . . . . . ... 80 N•m (59 lb-ft)
19 Seal . . . . . . . . . . . . . . Replace
20 Bolt(Left-Hand Thread) . . . 46 N•m (34 lb-ft)
21 Washer
22 Bolt . . . . . . . . . . ... 23 N•m (17 lb-ft)
23 Seal . . . . . . . . . . . . . . Replace
24 Oil Pan
25 Fuel Injection Pump
26 Seal . . . . . . . . . . . . . . Replace
27 Screw Plug . . . . . . . ... 30 N•m (22 lb-ft)
28 Square Nut
YAD1FCV0
DIESEL ENGINE CONTROLS 1F3-59
SSANGYONG Y200
Tools Required
000 589 77 03 00
Box Wrench Insert
601 589 00 08 00
Flange
601 589 05 21 00
Locking Screw
601 589 05 14 00
Assembly Cage
Removal Procedure
1. Position the no.1 cylinder at 15° ATDC.
Notice: Do not rotate the engine in opposition
direction of engine rotation.
8. Disconnect the injection lines (15) from the
injection pump (25).
9. Remove the banjo bolt (6) and then remove the
seal (7) and return line (5).
5. Remove the suction line (16) and pressure line
(4).
6. Remove the banjo bolt (1) and then remove the
seal (2) and fuel line (3).
7. Remove the plastic clip (8) on the injection line.
2. Remove the connecting rod (9).
3. Disconnect the vacuum lines (13, 14).
4. Remove the accelerator control damper (10).
(Manual transmission vehicle)
YAD1BC10
YAD1FCW0
YAD1FCX0
YAD1FCY0
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