SsangYong Rexton. Manual — part 380
SSANGYONG Y200
1B3-96 DIESEL ENGINE MECHANICAL
VALVE SPRINGS (CYLINDER HEAD INSTALLED)
Preceding Work:
Removal of camshaft
1 Valve Tappet
2 Valve Cotters
3 Spring Retainer
4 Valve Spring . . . Check, replace if necessary
5 Timing Chain
6 Cylinder Head
Notice: Remove the valve springs only when the piston is at TDC.
YAD1BGD0
DIESEL ENGINE MECHANICAL 1B3-97
SSANGYONG Y200
YAD1BG40
YAD1BGE0
YAD1BGF0
YAD1BGG0
Tools Required
102 589 03 40 00
Magnetic Bar
116 589 06 63 00
Magnetic Finger
603 589 01 40 00
Holding Wheel
667 589 00 31 00
Press Lever
667 589 02 63 00
Supproting Bar
Removal & Installation Procedure
1. Remove the valve tappet (1) with magentic bar
102 589 03 40 00.
Notice: Place the valve tappets upside down
(open end upward).
5. Using the press lever 667 589 00 31 00 (9), press
the spring retainer (3) downward and remove the
valve cotters (2) with magnetic finger 116 589 06
63 00 (10).
Notice: Be careful not to damage guide bore of
the valve tappet.
4. Install the supporting bar 667 589 02 63 00 (8).
2. Install the holding wheel 603 589 01 40 00 (7) into
the timing chain of camshaft sprocket piston.
3. Position the piston of relevant cylinder at TDC.
SSANGYONG Y200
1B3-98 DIESEL ENGINE MECHANICAL
YAD1BGH0
YAD1BGG0
YAD1BGE0
YAD1BG40
6. Remove the spring retainer (3) and spring (4).
7. Check the valve spring and replace if necessary.
8. Insert valve spring (4) with the color coding (arrow)
facing down and insert valve spring Retainer (3).
13. Coat the valve tappet with oil and install it with
magnetic bar 102 589 03 40 00.
10. Remove the supporting bar 667 589 02 63 00.
11. Remove the holding wheel 603 589 01 40 00 (7)
from the timing chain (5).
9. By press the spring retainer (3) with press lever
667 589 00 31 00 (9), install the valve cotters with
magnetic finger 116 589 06 63 00 (10).
DIESEL ENGINE MECHANICAL 1B3-99
SSANGYONG Y200
VALVE STEM SEALS
Preceding Work:
Removal of camshaft.
1 Valve Tappet
2 Valve Cotters
3 Spring Retainer
4 Valve Spring . . .. Check, replace if necessary
5 Valve Stem Seal
6 Valve
YAD1BGJ0
Notice: Remove the valve stem seals when the pistion is positioned at TDC.
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