SsangYong Rexton. Manual — part 580
PART TIME - T/C 5D1-11
SSANGYONG Y200
YAD5D080
YAD5D090
YAD5D100
SELF-DIAGNOSIS TEST
System Description
1. TCCU detects transfer case system malfunctions
and indicates malfunctioning part(s) through
flashing 4H,4L indicator lights.
Using a service connector, connect it to the
diagnosis box in the engine room and read the
flashing of the “4WD CHECK” indicator light.
The flashing indicator light will show you defective
code(s).
2. Identify 7 defective codes after reading the
flashing indicator light.
•
TCCU
•
Shift motor
•
Magnetic synchronizer clutch
•
Speed sensor
•
Hub solenoid
•
Selector switch
•
Motor position sensor
YAD5D110
3. Transfer case system is malfunctioning when:
•
4H, 4L indicator lights are remain on after 0.6
second when turning the ignition switch ON
•
4H, 4L indicator lights are continuously come
on during driving.
4. If only 1 part is malfunctioning, 4WD CHECK
indicator light will display defective code 3 times
continuously.
5. If more then 2 part is malfunctioning, the first
malfunctioning part will be displayed 3 times and
following malfunctioning parts will be displayed .
6. To read defective code, connect the service
connector and turn the ignition switch ‘ON’.
7. After repairing, eliminate the defective code stored
in the TCCU.
Notice: Before replacing the malfunction parts with
defective code, check the wires and connectors
for proper condition.
SSANGYONG Y200
5D1-12 PART TIME - T/C
YAD5D120
YAD5D130
Defective Code Reading
1. Position the ignition switch to OFF
2. Using a service connector, connect the No.2 pin
(lgnition) and No.13 pin (TCCU) of the diagnosis
socket in the engine room.
3. Position the ignition switch to ON.
4. Read the flashing 4WD CHECK indicator light and
identify the malfunctioning part(See Diagnosis
Table).
How to Clear the Fault Code
1. Position the ignition switch to OFF.
2. Using a service connector, connect the No.2 pin
(GND) and No.13 pin (TCCU) of the diagnosis
socket in the engine room.
3. Position the ignition switch to ON over 5 seconds.
4. Do defective code reading and make sure that all
defective codes are eliminated.
PART TIME - T/C 5D1-13
SSANGYONG Y200
Diagnostic Table
Connect a service connector. If turn the ignition switch
“ON” “4WD CHECK” indicator light will come on for
0.6 second and turn off for 3 seconds and then display
a defective code 3 times continuously.
4WD CHECK
Light
ON
OFF
4WD CHECK
Light
ON
OFF
4WD CHECK
Light
ON
OFF
4WD CHECK
Light
ON
OFF
4WD CHECK
Light
ON
OFF
TCCU
Shift Motor
Synchronizer Clutch
Speed Sensor
Locking Hub Solenoid
Defective Code
No.
1
2
3
4
5
Malfunctioning Part
YAD5D140
YAD5D150
YAD5D160
YAD5D170
YAD5D180
SSANGYONG Y200
5D1-14 PART TIME - T/C
4WD CHECK
Light
ON
OFF
4WD CHECK
Light
ON
OFF
Selector Switch
Motor Position Sensor
Defective Code
No.
6
7
Malfunctioning Part
YAD5D190
YAD5D200
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