SsangYong Rexton. Manual — part 661
BODY EXTERIOR 9C-17
SSANGYONG Y200
YAD9C380
YAD9C390
YAD9C380
YAD9C400
REAR BUMPER ASSEMBLY
Facia
1. Remove rear combi - lamp.
2. Separate screw of section of combi - lamp.
(left: 1 ea, right: 2 ea)
3. Separate screw of the upper of the bumper.
(left: 1 ea, right: 1 ea)
4. Separate rivet of the upper of bumper facia.
(5 ea)
5. Separate fixing screw of bumper facia in the rear
wheel house. (left: 4 ea, right: 4 ea)
6. Install reverse order of removal.
BACK BEAM
1. After releasing fixing bolt of rear bumper, remove
back beam assembly.
2. Install reverse order of removal.
Tightening Torque
41.6 - 62.4 N•m
(44 - 52 lb-ft)
SSANGYONG Y200
9C-18 BODY EXTERIOR
YAD9C410
YAD9C420
YAD9C430
YAD9C440
FENDER
Removal and Installation
1. Vehicle is fixing safely, and then lift up the vehicle.
Notice: Before the fender is removed, adjust and
check the gap and clearance between front door,
side sill, and front bumper.
2. Remove front bumper facia (1 ea), head lamp
(2 ea), head lamp guide bracket, side repeater.
3. Separate wheel guard, mud guard, and spring nut.
4. Using driver, special service tool, remove fender
garnish.
Notice: Be careful about damage paint of body,
not to make blemishes.
BODY EXTERIOR 9C-19
SSANGYONG Y200
YAD9C450
YAD9C460
YAD9C470
YAD9C480
5. Release fixing bolt (2 ea) of mud guard in the lower
vehicle. (the section of wheel rear)
6. After opening the door, release fixing bolt of fender.
(1ea)
7. Release bolt (2ea) of the section of bumper facia.
8. Separate fixing bolt (1ea) of rear section of hood
hinge and separate fixing bolt (3ea)of the upper
section of fender and then remove fender.
9. Install reverse order of removal.
Notice:
1) Paint internal section of fender and installed
section of fender.
2) After installing fender, tighten temporarily bolt
(2 ea) the upper section of hood, in the back
and front, adjust the gap and clearance of door,
hood, and lamp.
SSANGYONG Y200
9C-20 BODY EXTERIOR
YAD9C490
YAD9C500
YAD9C510
4) After painting, check connection of electrical
parts and operation.
Fender Bolt
6.9 - 8.8 N•m
(44 - 52 lb-ft)
3) After spread water-proof materials on the
section of tightening, tighten the bolt with the
torque of specification.
FUEL FILLER OPENING SYSTEM
1. After opening the door of fuel filler, separate fixing
bolt of door.
3. Remove the cable of fuel filler in the vehicle.
2. Separate release handle of fuel filler in the lower
main panel of driver seat.
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