SsangYong Rexton. Manual — part 598
SSANGYONG Y200
5D2-40 TRANSFER CASE - TOD
Electromagnetic Clutch Open / Short to
Battery
Circuit Description
To control the distribution of the torque to front propeller
shaft, the transfer case control unit (TOD) sends a
signal to the electromagnetic clutch (EMC). Then the
clutch disc is compressed or released by the EMC.
Conditions for Setting the DTC
Even the TOD send signal for controlling the EMC, it
receives uncontrolled propeller shaft speed signal.
•
The wiring circuit to EMC opened.
•
The wiring circuit is shorted to battery.
Action Taken When the DTC Sets
The TOD will illuminates 4WD CHECK indicator and
DTC is stored in TOD.
DIAGNOSTIC TROUBLE CODE (DTC) 1721
Diagnostic Aids
•
Check for poor connections of the circuit.
•
Check for EMC.
Test Description
The number(s) below refer to step(s) on the diagnostic
table.
2. This step checks poor connection or damage on
the pin.
3. This step, along with step 4, checks the voltage
supply condition.
5. This step checks the ground condition.
7. This step checks the continuity of the wire and
short to battery condition.
Step
1
2
3
Yes
Go to Step 2
Go to Step 3
Go to Step 5
No
Go to “TOD
Diagnostic
System
Check”
System OK
Go to Step 4
Value
-
-
11 ~ 14 V
Action
Was the TOD Diagnostic System Check performed?
1. Turn the ignition switch to OFF.
2. Disconnect two connectors of the transfer case
control unit (TOD) and white 7-pin connector, for
propeller shaft speed sensor and clutch coil, located
under the body.
3. Inspect the terminals for damage or improper connection.
4. Repair any damaged pins or terminals on the wiring
harness and TOD.
5. Reconnect the connectors and make sure it is seated
properly.
6. Connect a scan tool to the data link connector (DLC).
7. Turn the ignition ON.
8. Request the DTC with scan tool.
Is the DTC still current?
1. Turn the ignition switch to OFF.
2. Disconnect the 12-pin connector from transfer case
control unit (TOD).
3. Turn the ignition switch to ON.
4. Connect a digital voltmeter between each of the
following TOD connector terminal and ground.
•
A4 (Battery supply).
•
A11 (Battery supply).
Does the voltage of the all circuits measure within the
value specified?
TRANSFER CASE - TOD 5D2-41
SSANGYONG Y200
Step
4
5
6
7
8
9
10
11
Yes
Go to Step 5
Go to Step 7
Go to Step 7
Go to Step 9
System OK
Go to Step 11
System OK
System OK
No
-
Go to Step 6
-
Go to Step 8
-
Go to Step 10
-
-
Value
-
0
Ω
-
12
-
2.2 ~ 2.8
Ω
-
-
Action
1. Check the fuse EF9, F10 and voltage supply circuit.
2. Repair or replace any open or damaged circuit or
fuse.
Is the repair complete?
Connect a digital ohmmeter between each of the
following TOD connector terminal and ground.
•
A9 (Ground)
•
A10 (Ground)
Does the resistance of the all circuits measure within the
value specified?
Repair or replace any open or damaged circuit.
Is the repair complete?
1. Disconnect the 7-pin connector under the body.
2. Measure the voltage between terminal 4 and ground.
Is the resistance within the value specified?
Repair open or short to battery circuit.
Is the repair complete?
Measure the resistance between the clutch coil terminal
H and ground.
Is the measurement within the value specified?
1. Replace EMC (Electronic Magnetic Clutch).
2. Connect all the connectors.
3. Connect a scan tool to the DLC.
4. Turn the ignition switch to ON.
5. Delete and request DTC.
Is the repair complete?
Replace TOD.
Is the repair complete?
SSANGYONG Y200
5D2-42 TRANSFER CASE - TOD
Electromagnetic Clutch Short to Ground
Circuit Description
To control the distribution of the torque to front propeller
shaft, the transfer case control unit (TOD) sends a
signal to the electromagnetic clutch (EMC). Then the
clutch disc is compressed or released by the EMC.
Conditions for Setting the DTC
Even the TOD send signal for controlling the EMC, it
receives uncontrolled propeller shaft speed signal.
•
The wiring circuit to EMC is shorted to ground.
Action Taken When the DTC Sets
The TOD will illuminates 4WD CHECK indicator and
DTC is stored in TOD.
DIAGNOSTIC TROUBLE CODE (DTC) 1722
Diagnostic Aids
•
Check for poor connections of the circuit.
•
Check for EMC.
Test Description
The number(s) below refer to step(s) on the diagnostic
table.
2. This step checks poor connection or damage on
the pin.
3. This step, along with step 4, checks the voltage
supply condition.
5. This step checks the ground condition.
7. This step checks the continuity of the wire and
short to battery condition.
Yes
Go to Step 2
Go to Step 3
Go to Step 5
Go to Step 5
Step
1
2
3
4
No
Go to “TOD
Diagnostic
System
Check”
System OK
Go to Step 4
-
Value
-
-
11 ~ 14 V
-
Action
Was the TOD Diagnostic System Check performed?
1. Turn the ignition switch to OFF.
2. Disconnect two connectors of the transfer case
control unit (TOD) and white 7-pin connector, for
propeller shaft speed sensor and clutch coil, located
under the body.
3. Inspect the terminals for damage or improper connection.
4. Repair any damaged pins or terminals on the wiring
harness and TOD.
5. Reconnect the connectors and make sure it is seated
properly.
6. Connect a scan tool to the data link connector (DLC).
7. Turn the ignition ON.
8. Request the DTC with scan tool.
Is the DTC still current?
1. Turn the ignition switch to OFF.
2. Disconnect the 12-pin connector from transfer case
control unit (TOD).
3. Turn the ignition switch to ON.
4. Connect a digital voltmeter between each of the
following TOD connector terminal and ground.
•
A4 (Battery supply).
•
A11 (Battery supply).
Does the voltage of the all circuits measure within the
value specified?
1. Check the fuse EF9, F10 and voltage supply circuit.
2. Repair or replace any open or damaged circuit or
fuse.
Is the repair complete?
TRANSFER CASE - TOD 5D2-43
SSANGYONG Y200
Step
5
6
7
8
9
10
11
Yes
Go to Step 7
Go to Step 7
Go to Step 9
System OK
Go to Step 11
System OK
System OK
No
Go to Step 6
-
Go to Step 8
-
Go to Step 10
-
-
Value
0
Ω
-
0
Ω
-
2.2 ~ 2.8
Ω
-
-
Action
Connect a digital ohmmeter between each of the
following TOD connector terminal and ground.
•
A9 (Ground)
•
A10 (Ground)
Does the resistance of the all circuits measure within the
value specified?
Repair or replace any open or damaged circuit.
Is the repair complete?
1. Disconnect the 7-pin connector under the body.
2. Measure the voltage between terminal 4 and ground.
Is the resistance within the value specified?
Repair open or short to battery circuit.
Is the repair complete?
Measure the resistance between the clutch coil terminal
H and ground.
Is the measurement within the value specified?
1. Replace EMC (Electronic Magnetic Clutch).
2. Connect all the connectors.
3. Connect a scan tool to the DLC.
4. Turn the ignition switch to ON.
5. Delete and request DTC.
Is the repair complete?
Replace TOD.
Is the repair complete?
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