SsangYong Rexton. Manual — part 497
SSANGYONG Y200
4A-18 BRAKE SYSTEM
YAD4A380
YAD4A390
YAD4A400
YAD4A410
•
Check the cylinder for excessive wear.
Notice:
•
Replace the cylinder assembly when there
occurs any damage or wear in the cylinder.
•
Clean the contaminated oil of the assembly.
•
Install the 1st piston and 2nd piston assembly
from the master cylinder assembly.
Installation Procedure
1. Install the retainer ring using the snap ring plier.
2. Install the master cylinder into the booster.
Installation Notice
Tightening Torque
8 - 12 N•m
(71 - 106 lb-in)
3. Install the master cylinder completely and then
connect the brake pipe.
Installation Notice
Tightening Torque
15 - 18 N•m
(11 - 13 lb-ft)
BRAKE SYSTEM 4A-19
SSANGYONG Y200
YAD4A420
YAD4A430
YAD4A440
YAD4A450
BRAKE BOOSTER
Removal Procedure
1. Remove the master cylinder assembly and pull
out the cotter pin from the push rod of the brake
booster.
2. Remove the clevis pin.
Installation Procedure
1. Installation should follow the removal procedure
in the reverse order.
2. Bleed the brake system after the installation.
4. Remove the brake booster from the vehicle.
3. Remove the nuts mounting the booster.
SSANGYONG Y200
4A-20 BRAKE SYSTEM
YAD4A460
YAD4A470
YAD4A480
YAD4A490
STOPLAMP SWITCH
Removal & Installation Procedure
1. Disconnect the negative battery cable.
2. Separate the stoplamp switch from the connector.
3. Remove the stoplamp switch nut and disconnect
the switch.
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque
21 - 35 N•m
(15 - 26 lb-ft)
BRAKE PEDAL
Removal & Installation Procedure
1. Remove the bolts/nuts mounting the brake pedal
and disconnect the cotter pin.
BRAKE SYSTEM 4A-21
SSANGYONG Y200
YAD4A500
YAD4A510
YAD4A520
YAD4A530
2. Remove the brake pedal assembly.
3. Installation should follow the removal procedure
in the reverse order.
Tightening Torque
16 - 32 N•m
(12 - 24 lb-ft)
BRAKE HOSE & PIPE
Removal Procedure
1. Remove the brake pipe.
•
Remove the pipe from the master cylinder.
•
For ABS/ABD, remove the brake pipe from the
control unit.
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