SsangYong Rexton. Manual — part 606
SSANGYONG Y200
5D2-72 TRANSFER CASE - TOD
03E-019
03E-019
7. Detach sensor from transfer case by lifting up
using tool.
Notice: When disconnect sensor, make sure on
adequate pressure due to sensitiveness with
shock.
8. Disconnect taping from both protection tube ends
that wrap 3 wires of speed sensor and 1 wire of
clutch coil.
9. Disconnect tube.
10. Disconnect pin and wire from speed sensor
connector by pulling sticking long-nose plier into
“L” pin in connector.
11. On the same way, disconnect pin and wire “M”
and “N” from connector.
Notice: Do not touch the wires related with EMC.
12. Prepare new speed sensor.
13. Connect 3 pins with wires of speed sensor to
coincide with each connection position.
14. Using long-nose plier, connect tightly by pulling
pins.
15. Apply rubber cap into connector using long-nose
plier not to detach.
16. Connect protection tube with wire.
17. Tape both ends of tube.
18. Putting rear speed sensor into hole, connect
exactly pushing both ends.
19. Screw 1 unit of bolt (M10).
YAD5D340
YAD5D350
TRANSFER CASE - TOD 5D2-73
SSANGYONG Y200
Installation Notice
20. Connect speed sensor connector, then locking
sleeve.
Notice: Front propeller shaft should be premised
by removal of shift motor.
After disconnecting shift motor, procedure of
replacement on sensor assembly of accords with
one of rear speed sensor.
Tightening Torque
3 - 6 N•m
(27 - 53 lb-in)
SSANGYONG Y200
5D2-74 TRANSFER CASE - TOD
UNIT REPAIR
TRANSFER CASE, DISASSEMBLED VIEW
YAD5D360
TRANSFER CASE - TOD 5D2-75
SSANGYONG Y200
1 Bearing
2 Bushing
3 Carrier Assembly
4 Sun Gear
5 Thrust Plate
6 Input Shaft
7 Output Shaft Thrust Washer
8 Bearing
9 Snap Ring
10 High-low Collar
11 Rear Output Shaft
12 Oil Strainer
13 Coupling Hose
14 Hose Clamp
15 Pump Assembly
16 Thrust Washer
17 Sprocket, Drive (24T)
18 Clutch Pack Assembly
19 Insulator Washer
20 Armature
21 Snap Ring
22 Wave Washer
23 Apply Cam
24 Ball
25 Cam and Coil Assembly
26 Nut (2)
27 Output Shaft Yoke Washer
28 Oil Seal
29 Case Flange
30 Bolt
31 Upper Speed Sensor (Rear)
32 Nut
33 Washer
34 Bolt (M10 X 105 X 30)
35 Tag, Identification
36 Thrust Bearing
37 Clutch Coil Assembly
38 Fork, Reduction Shift
39 Shift Rail
40 Shaft, Shift
41 Spacer
42 Torsion Spring
43 Electric Shift Cam
44 Transfer Case Shift Motor
45 Bolt
46 J-clip
47 Connector Retainer
48 Bolt
49 Support Stud
50 Lower Speed Sensor (Front)
51 Plug
52 Identification Decal
53 Cover
54 Tone Wheel, Lower
55 Chain, Drive
56 Sprocket, Driven (24T)
57 Magnet, Oil Pan
58 Case
59 Case Flange and Output Shaft
59 Case Assembly
60 Breather Bar
61 Spiral Pin
62 Oil Seal
63 Pin, Dowel
64 Ring Gear
65 Retaining Ring
66 Snap Ring
67 Bearing
68 Snap Ring
69 Bearing
70 Speedometer Drive Gear
71 Facing, Shift Fork
72 Upper Tone Wheel
73 Oil Seal
74 Bearing Sleeve
75 Bearing
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