SsangYong Rexton. Manual — part 24
DI01-50
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
8. Unscrew the bolts and remove the cooling fan pulley while
holding it with a special tool.
10. Unscrew the bolts and remove the cooling fan bracket
assembly (timing chain cover).
11. Unscrew the bolts and remove the cylinder head cover.
9. Remove the cooling fan belt idle pulley while holding it
with a special tool.
Y220_01094
Y220_01095
Y220_01096
Y220_01097
Tightening torque
10 ± 1.0 Nm
Tightening torque
10 ± 1.0 Nm
Tightening torque
10 ± 1.0 Nm
Tightening torque
10 ± 1.0 Nm
DI01-51
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
13. Unscrew the nuts and remove the exhaust manifold.
Installation Notice
12. Turn over the engine and remove the oil pan.
Installation Notice
Installation Notice
Remove the oil seal residues from the oil pan and
apply the liquid gasket on the parting surface.
Tightening torque
M6 x 20: 24 EA
M6 x 35: 2 EA
M6 x 85: 2 EA
M8 x 40: 4 EA
Nm
10 ± 1.0
10 ± 1.0
10 ± 1.0
25 ± 2.5
Y220_01100
Y220_01101
Y220_01102
Y220_01103
Tightening torque
40 ± 4.0 Nm
Notice
The exhaust manifold gasket is removed along with
the exhaust manifold. Mark the installation direction
to prevent wrong installation. Otherwise, it may cause
a sealing trouble.
DI01-52
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
14. Unscrew the bolts and remove the thermostat.
Installation Notice
15. Unscrew the bolts and remove the water pump.
Installation Notice
16. Unscrew the bolts and remove the water pump housing.
Installation Notice
17. Unscrew the bolts and remove the coolant inlet port from
the intake manifold.
Installation Notice
Y220_01104
Y220_01105
Y220_01106
Y220_01107
Tightening torque
10 ± 1.0 Nm
Notice
Be careful not to flow out the residual coolant.
Tightening torque
10 ± 1.0 Nm
Tightening torque
10 ± 1.0 Nm
Tightening torque
25 ± 2.5 Nm
Notice
Be careful not to flow out the residual coolant.
Notice
Be careful not to get the coolant into the intake
manifold and engine.
DI01-53
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE ASSEMBLY
DI ENG SM - 2004.4
18. Unscrew the bolts and remove the intake manifold
assembly.
Installation Notice
19. Remove the vacuum pump from the cylinder head.
Installation Notice
20. Install the engine lock (special tool) onto the flywheel
ring gear so that the engine will not rotate.
Y220_01108
Y220_01109
Y220_01110
Y220_01111
Notice
Replace the gasket with new one once removed.
Tightening torque
25 ± 2.5 Nm
Tightening torque
10 ± 1.0 Nm
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