SsangYong Rexton. Manual — part 35
DI02-31
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.4
Y220_02093
<Circuit diagram of knock sensor>
Ground
Signal
Signal
Ground
Notice
The knock sensor should be tightened with the specified tightening torque. Otherwise, the engine output may
be decreased and the “ENGINE CHECK” warning lamp may come on. The internal resistance of the sensor is
approx. 4.7 k
Ω
Ω
Ω
Ω
Ω.
Knock sensor
Knock sensor
DI02-32
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.4
Y220_02094
CRANKSHAFT
3. Crankshaft main bearing shells, upper
4. Upper thrust bearing
5. Crankshaft
6. Crankshaft main bearing shells, lower
7. Lower thrust bearing
8. Crankshaft main bearing cap
9. Crankshaft thrust bearing cap
10. 12-sided stretch bolt . ... 55 ± 5.0 Nm, 90° + 10°
Preceding Works: Removal of end cover
Removal of pistons
Removal of crankshaft sprocket
DI02-33
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.4
Y220_02095
1. Crankshaft
2. Crankshaft main bearing shells, upper
3. Upper thrust bearing
4. Crankshaft main bearing shells, lower
5. Lower thrust bearing
Notice
The clearance between bearing shell and bore and between
bearing shell and journal are various. Refer to the table
on next page to select bearings when installing.
ARRANGEMENT OF THRUST WASHERS AND BEARINGS
DI02-34
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.4
Dimensions of Crankshaft Main Bearing
Bearing Clearance
Matching the Fit Bearing Journal Width to Thrust Washers
Matching the Crankshaft Bearing Shells to Basic Bearing Bore in Crankcase
Notice
• Measure the crankshaft axial clearance and correct if necessary with appropriate thrust washers.
• Thrust washers of the same thickness must be installed on both sides of the fit bearing.
Matching Crankshaft Bearing Shells to Basic Bearing Journal of Crankshaft
(mm)
(mm)
(mm)
When new
Wear limit
When new
Wear limit
Radial clearance
Axial clearance
Crankshaft Bearing
0.027 ~ 0.051
Max. 0.070
0.100 ~ 0.254
Max. 0.300
Thrust Bearing
0.026 ~ 0.068
Max. 0.080
-
-
Description
Color
Blue
Yellow
Red
White
Violet
Crankshaft Journal
57.965 ~ 57.960
57.960 ~ 57.955
57.955 ~ 57.950
57.950 ~ 57.945
57.945 ~ 57.940
Upper Main Bearing
2.260 ~ 2.255
2.265 ~ 2.260
2.270 ~ 2.265
-
-
Lower Main Bearing
2.260 ~ 2.255
2.265 ~ 2.260
2.270 ~ 2.265
2.275 ~ 2.270
2.280 ~ 2.275
Fit bearing Journal Width
24.500 ~ 24.533
24.600 ~ 24.633
24.70 ~ 24.733
24.900 ~ 24.933
25.000 ~ 25.033
Thrust Washer Thickness
2.15
2.20
2.25
2.35
2.40
Marking of Bearing journals on Crank Webs
blue or white - blue
yellow or white - blue
red or white - blue
Relevant Crankshaft Bearing Shell With Color Coding
blue or white - blue
yellow or white - yellow
red or white - red
Marking of Basic Bearing Bore in Lower Parting Surface
1 punch mark or blue
2 punch marks or yellow
3 punch marks or red
Relevant Crankshaft Bearing Shell With Color Coding
blue or white - blue
yellow or white - yellow
red or white - red
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