SsangYong Rexton. Manual — part 313
M162 ENGINE MECHANICAL 1B1-55
SSANGYONG Y200
PISTON RING
Preceding Work : Removal of piston
1 Piston Compression Ring
2 Piston Compression Ring
3 Piston Oil Ring
YAD1B2T0
4 Coil Spring and Control Ring
5 Hook Spring
SSANGYONG Y200
1B1-56 M162 ENGINE MECHANICAL
Notice: If out of specification, replace the piston
ring.
Replacement Procedure
1. Measure the piston ring’s gap.
Gap Between
The Piston and
The Piston Ring
Groove 1 0.20 - 0.40 mm
Groove 2 0.20 - 0.40 mm
Groove 3 0.20 - 0.45 mm
Groove 1 0.015 - 0.050 mm
Groove 2 0.020 - 0.040 mm
Groove 3 0.010 - 0.045 mm
End Gap of The
Piston Ring
2. Remove the piston ring with a pliers.
3. For installation, position the piston ring to be the
‘TOP’ mark on the piston ring upward and arrange
the piston ring ends to be 120° apart.
4. Adjust the hook spring joint in the oil ring 180°
away from the ring end.
YAD1B2U0
YAD1B2V0
M162 ENGINE MECHANICAL 1B1-57
SSANGYONG Y200
FLYWHEEL / DRIVEN PLATE
Preceding Work : Removal of manual or automatic transmission
1 Flywheel Mounting Bolt (M10 x 22, 8 pieces)
. . .. 1st step
45+5 N•m (33+3.7 lb-ft)
2nd step 90°+10°
2 Plate
3 Driven Plate (A/T)
4 Dowel Pin
5 Flywheel (M/T)
Service Data Standard (Stretch Bolt)
YAD1B810
Nominal Size
Stretch Side Diameter
Bolt Length
Tightening Torque
M x 1.5
8.5 - 0.2 mm
8.0 mm
21.8 - 22.2 mm
-
When New
Min. Diameter
When New
D
d
L
1st step 45 + 5 N•m (33 + 3.7 lb-ft),
2nd step 90° + 10°
SSANGYONG Y200
1B1-58 M162 ENGINE MECHANICAL
Removal & Installation Procedure
1. Unscrew the flywheel mounting bolt.
Installation Notice
•
Replace the bolt when the stretch side diameter
(d) of the flywheel mounting bolt is less than
8.0 mm.
•
For the stretch bolt tightening, keep the socket
wrench and Tommy-bar to be 90° and tighten
as specified.
2. Remove the flywheel for manual transmission
vehicles, or the driven plate (3), and plate (2) for
automatic transmission vehicle.
3. Installation should follow the removal procedure
in the reverse order.
Tightening Torque
1st step: 40 + 5 N•m
(30 + 3.7 lb-ft)
2nd step: 90° + 10°
YAD1B820
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