SsangYong Rexton. Manual — part 375
SSANGYONG Y200
1B3-76 DIESEL ENGINE MECHANICAL
YAD1BF20
YAD1BF30
26. Measure connecting rod bearing journal diameter
(K).
Notice: Refer to measurement of the crankshaft
bearing journal diameter.
27. Measure the radial clearance (L) of the connecting
rod bearing.
Example) Measured value ‘J’ = 47.700 mm
Measured value ‘K’ = 47.653 mm
Clearance ‘L’
= 0.047 mm
Notice: If the clearance is out of standard, adjust
the radial clearance of connecting rod bearing by
replacing the connecting rod bearing shells.
28. Remove the connecting rod bearing cap.
29. Install the piston.
30. Rotate the crankshaft by hand and check whether
it rotates smoothly.
31. If the bearings are damaged,
- replace the oil presser relief valve.
- clean the oil pump and oil filter housing carefully
and replace the hose if necessary.
Notice: After assembling the engine, check the
camshaft timing, adjust the start of fuel injection
and check the TDC sensor bracket setting.
32. Fill oil and run the engine and then check the oil
pressure and oil level.
Notice: Install the original oil filter element and
then change the engine oil and oil filter element
after 1,000 - 1,500 km.
Tightening Torque
35 N•m (26 lb-ft)+ 90°
24. Insert the new connecting rod bearing shells into
the connecting rod and connecting rod bearing
cap and tighten the 12-sided stretch bolts (11).
Installation Notice
25. Measure inner diameter of connecting rod bearing.
Radial Clearance ‘L’
0.026 - 0.068 mm
DIESEL ENGINE MECHANICAL 1B3-77
SSANGYONG Y200
CRANKSHAFT SPROCKET
Preceding Work:
Removal of oil pan
Removal of timing case cover
YAD1BF40
1 12-Sided Stretch Bolt (M11)
. . . . . . . Check, 25 N•m (18 lb-ft)+ 90°
2 Washer
3 Camshaft Sprocket
4 Timing Chain
5 Bearing Pin
6 Bearing Pin
7 Oil Pump
8 Oil Pump Sprocket
9 Oil Pump Chain
10 Washer
11 Bolt . . . . . . . . . . ... 25 N•m (18 lb-ft)
12 Crankshaft Sprocket
13 Crankshaft
14 Key
16 Guide Rail
17 Spring
18 Bushing
19 Tensioning Lever
SSANGYONG Y200
1B3-78 DIESEL ENGINE MECHANICAL
YAD1BF50
YAD1BF60
YAD1BF70
YAD1BF80
Special Tools
102 589 05 33 00
Puller
116 589 07 15 00
Drift
Removal Procedure
1. Pull out the tensioning lever (19) together with the
spring (17) and guide rail (16) far enough until the
tensioning lever has passed the oil pump chain
(9) and is resting against the crankshaft (13).
2. Pull out tensioning lever (19), spring (17) and
bushing (18) from the bearing pin (6).
3. Pull out the guide rail (16).
4. Remove the bolt(11) and then remove the washer
(10), oil pump chain (9) and sprocket (8).
DIESEL ENGINE MECHANICAL 1B3-79
SSANGYONG Y200
YAD1BF90
YAD1BC20
YAD1BFA0
5. Place alignment marks (arrow) on the timing chain
(4) and crankshaft sprocket (12).
6. Remove the woodruff key (15).
7. Place alignment marks (arrow) on the timing chain
(4) and camshaft sprocket (3).
8. Remove the chain tensioner.
9. Remove the bolt (1) and then remove the washer
(2) and camshaft sprocket (3).
10. Remove the crankshaft sprocket (12) by using a
puller 102 589 05 33 00 (20).
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