SsangYong Rexton. Manual — part 395
DIESEL ENGINE MECHANICAL 1B3-155
SSANGYONG Y200
YAD1B3Z0
YAD1B4B0
YAD1BK80
Tools Required
102 589 00 15 00
Drift
102 589 12 15 00
Drift
Replacement Procedure
1. Completely drain the coolant.
2. Remove any parts which impede access.
(Example : transmission, injection pump)
3. Place the screwdriver to the deepdrawn edge of
the core plug and pull forward and then rotate 90°.
5. Thoroughly clean the sealing surface and apply
Loctite 241.
6. Install the new core plug by using a drift.
7. Install the removed parts and fill the coolant.
Notice: The adhesive must be allowed to harden
for about 45 minutes before filling of coolant.
8. Warm up the engine and check the coolant for
leaks.
4. Pull out the core plug with pliers.
SSANGYONG Y200
1B3-156 DIESEL ENGINE MECHANICAL
FACING CRANKCASE CONTACTING SURFACE
1 Crankcase
2 Crankcase Contacting Surface
Y Height (crankcase upper surface - crankcase
lower surface)
B Longitudinal Direction
C Transverse Direction
Service Data
YAD1BK90
Min. 299.62 mm
0.06 mm
0.06 mm
0.0006 - 0.0016 mm
0.05 mm
0.965 mm
0.735 mm
Height ‘Y’
Permissible unevenness of contacting surface
Permissible roughness upper contacting surface
Permissible variation of parallelism of crankcase upper
surface to lower surface in longitudinal direction
Piston protrusion at TDC to crankcase upper surface
In longitudinal direction (B)
In transverse direction (C)
Max.
Min.
DIESEL ENGINE MECHANICAL 1B3-157
SSANGYONG Y200
CYLINDER BORE MEASUREMENT
YAD1BKA0
1 Crankcase Contacting Surface
2 TDC of 1 st Piston Ring
3 BDC of Ring
a Longitudinal Direction
b Transverse Direction
c,d,e Measuring Point
Service Data
89.000 - 89.006 mm
89.006 - 89.012 mm
89.012 - 89.018 mm
Max. 0.20 mm
0.01 mm
0.05 mm
50° ± 10°
Code letter ‘A’
Code letter ‘X’
Code letter ‘B’
When new
Wear limit
Standard size
Wear limit in direction of travel and in transverse direction
Permissible deviation of cylinder shape
Honing angle
SSANGYONG Y200
1B3-158 DIESEL ENGINE MECHANICAL
Application
12-Sided Stretch Bolt (Flywheel)
Camshaft Bearing Cap Bolt
Camshaft Sprocket Bolt
Chain Tensioner
Connecting Rod Bearing Cap Bolt
Cooling Fan Belt Pulley Bolt
Cooling Fan Shroud Bolt
Crankshaft Bearing Cap Bolt
Crankshaft Belt Pulley Bolt
Cylinder Head Bolt
Cylinder Head Cover Bolt
Damper Bolt
Drain Plug (Cylinder Head)
End Cover Bolt
Engine Mounting Bolt
Exhaust Manifold Nut
Fuel Filter Pipe Bolt
Fuel Line (to Injection Pump)
Fuel Pipe (to Injection Nozzle)
Fuel Pipe (to Injection Pump)
Generator Bracket Bolt
Generator Mounting Bolt
Guide Pulley Bolt
Guide Pulley Bracket Bolt
Hub Bolt
Idle Pulley Bolt
Injection Nozzle
Injection Pump Mounting Bolt
Intake Manifold Nut
Oil Dipstick Tube Bracket Bolt
Oil Filter Housing Bolt
Oil Filter Housing Cap
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
N • m
45 + 90°
25
25 + 90°
80
35 + 90°
10
3 - 7
55 + 90°
23
10
35
90°
10 min
90°
10
21
30
10
50 - 75
25
25
13
18
18
25
25
45
23
9
200 + 90°
23
40
23
25
10
25
25
Lb-Ft
33 + 90°
18
18 + 90°
59
26+ 90°
-
-
41 + 90°
17
-
26
90°
10 min
90°
-
15
22
-
37 - 55
18
18
10
13
13
18
18
33
17
-
148 + 90°
17
30
17
18
-
18
18
Lb-In
-
-
-
-
-
89
27 - 62
-
-
89
-
-
-
-
89
-
-
89
-
-
-
-
-
-
-
-
-
-
80
-
-
-
-
-
89
-
-
1st Step
2nd Step
Torque Angel
Wait For
Torque Angel
Upper
Lower
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