SsangYong Rexton. Manual — part 318
M162 ENGINE MECHANICAL 1B1-75
SSANGYONG Y200
YAD1B1B0
YAD1B1C0
Tools Required
111 589 01 59 00
Supporting Bar
111 589 18 61 00
Lever Pusher
111 589 25 63 00
Thrust Piece
602 589 00 40 00
Engine Lock
DW 110-090
Connecting Hose
DW 110-100
Valve Tappet Remover
Removal & Installation Procedure
1. Place the supporting bar 111 589 01 59 00 (12) at
the camshaft bearing cap and tighten them with
the bearing cap bolt.
Installation Notice
2. Turn the crankshaft to position the each cylinder
piston at TDC.
Notice:
•
Remove the valve spring only at TDC.
•
Always rotate the crankshaft by holding the
chain to prevent from timing chain damage and
tangling, and for smooth rotation.
Tightening Torque
22.5 - 27.5 N•m
(16.6 - 20.3 lb-ft)
Mark on The Vibration
Damper
Cylinder
OT
120°
240°
1, 6
2, 5
3, 4
3. Remove the valve tappet (1) using the valve tappet
remover DW 110-100.
4. Install the connecting hose DW 110-090 to the
spark plug hole.
YAD1B1D0
SSANGYONG Y200
1B1-76 M162 ENGINE MECHANICAL
YAD1B680
YAD1B1E0
YAD1B1F0
5. Install the engine lock to the ring gear to prevent
the crankshaft from rotating.
6. Blow up with compressed air.
12. Remove the valve stem seal (4).
Notice: Check the valve stem seal for damage
and replace if necessary.
13. Remove the lower retainer (5).
Notice: Check the retainer for damages and
replace with a new one if necessary.
14. Installation should follow the removal procedure
in the reverse order.
7. Install the lever pusher 111 589 18 61 00 (8) and
the thrust piece 111 589 25 63 00 (7).
8. Mount the thrust piece 111 589 25 03 00 (7)
vertically to the valve spring retainer (2).
9. Press the valve spring (3) by using the lever
pusher 111 589 18 61 00 (8).
10. Remove the valve cotter (1) using the pincette.
11. Remove the upper retainer (2) and the valve spring
(3).
M162 ENGINE MECHANICAL 1B1-77
SSANGYONG Y200
YAD1B1G0
YAD1B1H0
YAD1B1J0
Test (Upper and Lower Valve Tappet and
Valve Cotter)
•
Upper Valve Spring Retainer
•
Lower Valve Spring Retainer
•
Valve Cotter
(d)
12.3
(D)
8.5
Size (mm)
(B)
9.2 - 9.8
(H)
9.0
Size (mm)
Thickness (mm)
(a)
0.8 - 1.0
SSANGYONG Y200
1B1-78 M162 ENGINE MECHANICAL
1 Drift 119 589 00 43 00
2 Valve Stem Seal
3 Protective Sleeve
VALVE STEM SEAL
Preceding Work : Removal of valve spring
YAD1B1K0
YAD1B1M0
Tools Required
119 589 00 43 00
Drift
Replacement Procedure
1. Remove the valve stem seal (2) using the pliers.
Notice: Check the valve stem seal for damage and
replace if necessary.
2. Coat the valve stem seal with oil and assemble it
with the protective sleeve.
3. Insert the valve stem seal by pressing it with the
drift 119 589 00 43 00.
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