SsangYong Rexton. Manual — part 41
DI02-55
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.4
12. Remove the HP pump mounting bracket.
Installation Notice
13. Unscrew the external bolts and remove the HP pump
while rocking and tapping it with a rubber hammer.
Tightening torque
24 ± 2.4 Nm
Y220_02143
Y220_02144
Notice
• To prevent HP pump shaft damaging, do not apply
excessive impact.
• Do not apply excessive force. The timing chain may
deviates.
Y220_02145
14. Remove the HP pump.
15. Install the new HP pump with sealing caps.
16. When replaced the HP pump, initialize the fuel pressure
by using SCAN-100. Refer to “Trouble Diagnosis” section
in this manual.
Notice
Remove the sealing caps only when connecting the
pipes and hoses.
DI02-56
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
ENGINE HOUSING
DI ENG SM - 2004.4
Y220_02146
1. HP pump sprocket
2. 12-sided sprocket mounting bolt
3. HP pump bearing housing
4. HP pump (High Pressure Pump)
5. HP pump shaft
6. HP pump center nut
7. HP pump outer bolt
8. HP pump bearing shaft
9. Oil gallery
10. Bearing bushing
11. Gasket
* Tightening torque
Center nut
(M14 x 1.5 - 1EA)
Outer bolt
(M8 x 55 - 3EA)
Sprocket bolt
(M7 x 13 - 3EA)
65 ± 5.0 Nm
24 ± 2.4 Nm
20 Nm ± 90°
Install in the reverse order of removal and tighten the
fasteners with the specified tightening torque.
Notice
If the initialization of fuel pressure has not been
performed, the engine ECU controls new HP pump
with the stored offset value. This may cause the poor
engine output.
INTAKE SYSTEM
SECTION
DI03
DI03-1
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
INTAKE SYSTEM
DI ENG SM - 2004.4
INTAKE SYSTEM
00
SECTION DI03
Table of Contents
AIR FLOWS . . . . . . . . . . . . . . . . . DI03-3
INTAKE SYSTEM LAYOUT . . . . . . . . . . . DI03-4
Components locator . . . . . . . . . . . ... DI03-4
Air cleaner . . . . . . . . . . . . . . . ... DI03-5
Air flow sensor
(hot film air mass sensor) . . . . . . . . . ... DI03-8
Intercooler . . . . . . . . . . . . . . . . DI03-14
Intake manifold assembly . . . . . . . . . . DI03-16
SPECIAL TOOLS AND EQUIPMENT . . . . . . DI03-17
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