SsangYong Actyon Sports II. Manual — part 126

02-3

3170-01

Description

Specification

Gear ratio

1st

4.489 : 1

2nd

2.337 : 1

3rd

1.350 : 1

4th

1.000 : 1

5th

0.784 : 1

6th

0.679 : 1

Reverse

4.253 : 1

Synchronizer
ring type

1st

T: Triple-cone

2nd

T: Triple-cone

3rd

T: Triple-cone

4th

S: Single-cone

5th

D: Double-cone

6th

S: Single-cone

Reverse

T: Triple-cone

Shifting

Type

Floor change type

Gear selector

lever position

Transmission
fluid

Type

HD MTF 75W/85 (SHELL) or HK MTF 75W/85(SK)

Capacity

≒2.2ℓ

Sercive interval

Inspect and replenish every 60000 km or 3 years (under

severe driving conditions, change every 120,000 km)

1. SPECIFICATION

Reversing:

High-force type

What’s the severe conditions?

Towing a trailer or off-road driving (Inspect the
leak of fluid at any time, occasionlly)
Taxi, patrol service or delivery service (extended
idling and excessive driving with low speed)
Frequent stop-and-go traffic, extended idling,
short driving distance

-

-

-

Driving in a hilly or mountainous terrain,
sandy, or dusty area
Driving frequently at high speed over 170
km/hour
Driving frequently in area where heavy traffic
under the ambient temperature above 30°C

-

-

-

02-4

Part No. & Name

Appearance

Description

Part No.: SSM00203-
005

Name:
Main shaft 1st sleeve
installer

Part No.: SSM00203-
006

Name:
Main shaft reverse
sleeve installer

Part No.: SSM00203-
002

Name:
Main shaft 5th sleeve
installer

Part No.: SSM00203-
003

Name:
Oil seal installer

Install the extension housing oil seal

Part No.: SSM00203-
004

Name:
Oil seal installer

Install the control shaft oil seal

2. SPECIAL SERVICE TOOLS

Install the main shaft reverse sleeve and

bearing

Install the main drive pinion assembly front ball

bearing

Install the main shaft double angular ball

bearing

Install the 3rd & 4th synchronizer hub

Install the main shaft 5th gear

Install the main shaft 6th gear

-

-

-

-

-

-

Install the main shaft 1st gear sleeve

Install the drive pinion assembly front ball

bearing

Install the main shaft double angular ball

bearing

-

-

-

Install the main shaft 5th gear sleeve

Install the counter shaft 6th gear sleeve

Install the counter shaft reverse gear

Install the main shaft ball bearing

-

-

-

-

02-5

3170-01

Part No. & Name

Appearance

Description

Part No.: SSM00203-
001

Name:
Counter shaft
bearing installer

Install the counter shaft front roller bearing

Part No.:
T88310011A-9

Name:
Bearing support

Support the counter shaft when removing the roller
bearing with a puller

Special service tool Supplier: Tool & Tech

*

02-6

3. TIGHTENING TORQUE

Part name

Tightening torque

(Nm)

Numbers

Adhesive

1. Seal bolt (rolling plunger and guide spring)

53.9~67.6

1EA

Loctite

2. Guide bolt

14.7~21.5

1EA

Loctite

3. Pocket ball bearing bolt

29.4~41.1

1EA

Loctite

4. Reverse shift fork retainer bolt

53.9~67.6

2EA

Loctite

5. Backup lamp switch

29.4~34.3

1EA

Loctite

6. Oil drain plug

58.8~78.4

1EA

Loctite

7. Interlock bolt

14.7~21.5

1EA

-

8. Neutral switch

29.4~34.3

1EA

Loctite

9. Oil filler plug

58.8~78.4

1EA

Loctite

10. Extension housing bolt

42.1~53.9

12EA

-

11. Concentric slave cylinder bolt

9.8~15.6

3EA

-

12. Front bearing retainer bolt

19.6~24.5

8EA

Loctite