SsangYong Actyon Sports II. Manual — part 143
09-20
Pad Thickness
Disc thickness
Remove the front tire.
2. Measure the pad thickness and replace it if
it is below the wear limit.
1.
2.
Measure the disc thickness at over four
points.
If any of measured points is below the wear
limit, replace the brake disc with new one.
1.
2.
New pad
Wear limit
10 mm
2mm
New disc
Wear limit
10.4mm
8.5mm
Disc Run-Out
Install the dial gauge on the side of brake disc
and measure the run-out while rotating the
brake disc.
If the measured value exceeds the limit,
replace the brake disc with new one.
Otherwise, it may cause the pedal vibration
and shimmy when braking.
1.
2.
Limit
0.03 mm (before installation)
0.07 mm (when installed)
Rear Brake
▶
09-21
4850-01
Check the brake force with below procedures:
Count the number of the clicks (notches)
when pulling up the parking brake with 19 kg
of force.
If the clicks are over or below the specified
value, adjust the clicks to the specified value
with the parking brake adjusting nut.
Check the parking brake force after
adjustment.
1.
2.
3.
Specified notches
5
If the parking brake force is not enough,
check the parking brake lever and cable.
Replace the components if needed.
4.
Never park the vehicle only with the parking
brake on the stiff hill. It may cause roll down of
the vehicle due to release of the parking
brake. Place the wheel chocks under the
wheels.
Parking Brake
▶
09-22
6. COMPONENTS
Brake Pedal, Master Cylinder and Booster
▶
Brake master cylinder assembly
Brake booster assembly
Brake master cylinder
Nut (12.8~16.7 Nm)
Booster mounting seal
O-ring
Brake pedal assembly
Brake pedal
Brake pedal return spring
1.
2.
3.
6.
7.
8.
11.
12.
13.
Nut - Brake pedal
Stop lamp switch
Stopper
Clevis pin
Snap pin
Bolt - Brake pedal assembly
(17.6~21.6 Nm)
Nut - Brake booster
(17.6~21.6 Nm)
17.
18.
19.
20.
21.
22.
23.
09-23
4850-01
Brake Pipe
▶
Master cylinder primary tube assembly
Master cylinder secondary tube assembly
Front tube assembly
Front tube assembly
2-way connector tube assembly
Front brake hose assembly
Front brake hose mounting holder
Flexible hose clip
Caliper eye bolt (19.6~29.4 Nm)
Brake tube mounting clip
1.
2.
3.
4.
5.
7.
8.
9.
11.
12.
Brake tube mounting clip
Brake tube mounting holder
Brake tube 2-way connector
Screw
Rear hose 2-way connector
3-way connector hose tube assembly
Rear brake hose assembly
Rear brake hose assembly
Bolt (9.8~11.8 Nm)
13.
14.
20.
21.
22.
24.
25.
26.
27.
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