Isuzu Trooper (2000 year). Manual — part 367
6G–6
ENGINE LUBRICATION
051RW001
Legend
(1) Around Bolt Holes
(2) Around Dowel Pin
8. Install the new oil seal (12). Apply engine oil to the oil
seal lip before installation then use J–39202 oil seal
Installer, install oil seal.
015RS001
9. Install oil strainer (4) with O-ring (13).
Torque: 25 N·m (18 lb ft)
10. Install oil pipe (3) with O-ring (13).
Torque: 25 N·m (18 lb ft)
11. Install crankcase with oil pan (2).
D
Remove oil on crankcase mounting surface and dry
the surface.
D
Apply a proper 4.5 mm (0.7 in) wide bead of sealant
(TB1207C or equivalent) to the crankcase
mounting surface. The bead must be continuous.
D
The crankcase must be installed within 5 minutes
after sealant application before the sealant
hardens.
D
Tighten fixing bolts to the specified torque.
Torque : 10 N·m (89 lb in)
013RW010
12. Install crankshaft timing pulley.
6G–7
ENGINE LUBRICATION
Oil Pan and Crankcase
Removal
1. Disconnect battery ground cable.
2. Lift vehicle by supporting the frame.
3. Remove under cover.
4. Drain engine oil.
5. Remove front wheels.
6. Remove oil level dipstick from level gauge tube.
7. Remove radiator under fan shroud.
8. Remove suspension cross member fixing bolts, 2 pcs
each per side and remove suspension cross member.
9. Remove pitman arm and relay lever assembly, using
the J-29107 remover, remove pitman arm from the
steering unit and remove four fixing bolts for relay
lever assembly.
10. Remove axle housing assembly four fixing bolts from
housing isolator side and mounting bolts from wheel
side. At this time support the axle with a garage jack
and remove axle housing assembly. (For 4
×
4)
11. Remove starter fixing bolts.
12. Remove oil pan fixing bolts.
13. Remove oil pan, using J-37228 sealer cutter, remove
oil pan.
013RS003
14. Remove crankcase fixing bolts.
15. Remove crankcase, using J-37228 sealer cutter,
remove crankcase.
NOTE: Do not deform or damage the flange of oil pan and
crankcase.
Replace the oil pan and/or crankcase if deformed or dam-
aged.
013RS003
Installation
1. Install crankcase.
A. Remove residual sealant, lubricant and moisture
from mounting surface, then dry thoroughly.
B. Properly apply a 4.5 mm (0.7 in) wide bead of
sealant (TB-1207C or equivalent) to mounting
surface of crankcase.
Sealant beat must be continuous.
D
The crankcase must be installed within 5 minutes
after sealant application before the sealant
hardens.
013RW010
6G–8
ENGINE LUBRICATION
C. Install crankcase, tighten crankcase fixing bolts to
the specified torque.
Torque : 10 N·m (89 lb in)
013RW004
2. Install oil pan
1. Remove residual sealant, lubricant and moisture
from mounting surface, then dry thoroughly.
2. Properly apply a 4.5 mm (07 in) wide bead of
sealant (TB-1207C or equivalent) to mounting
surface of oil pan.
Sealant beat must be continuous.
D
The crankcase must be installed within 5
minutes after sealant application befor the
sealant hardens.
013RW003
3. Install oil pan, tighten oil pan fixing bolts to the
specified torque.
Torque : 25 N·m (18 lb ft)
3. Install starter and tighten fixing bolts.
Torque: 40 N·m (30 lb ft)
4. Install axle housing assembly and tighten fixing bolts
to the specified torque. (For 4
×
4)
Axle case bolts
Torque : 82 N·m (60 lb ft)
Mounting bolts
Torque : 152 N·m (112 lb ft)
013RW005
5. Install relay lever assembly and tighten fixing bolts.
Torque: 44 N·m (32 lb ft)
6. Engage teeth of pitman arm and steering unit, and
tighten nut to the specified torque.
Torque : 216 N·m (159 lb ft)
013RW006
Legend
(1) Pitman Arm
(2) Relay Lever
6G–9
ENGINE LUBRICATION
7. Install suspension cross member and tighten fixing
bolts to the specified torque.
Torque : 78 N·m (58 lb ft)
013RW007
8. Install radiator under fan shroud.
9. Install under cover.
10. Install engine oil level dipstick.
11. Fill engine oil until full level on engine oil gauge
dipstick.
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