Isuzu Trooper (2000 year). Manual — part 212
6D3–3
STARTING AND CHARGING SYSTEM
C06RY00002
6D3–4
STARTING AND CHARGING SYSTEM
Diagnosis
Condition
Possible cause
Correction
Starter does not run
Charging failure
Repair charging system
Battery Failure
Replace Battery
Terminal connection failure
Repair or replace terminal connector
and/or wiring harness
Starter switch failure
Repair or replace starter switch
Starter failure
Repair or replace starter
6D3–5
STARTING AND CHARGING SYSTEM
Starter
Removal
1. Battery ground cable.
2. Disconnect Heated O
2
Sensor connector (1).
3. Remove exhaust front left pipe(2).
035RW016
4. Remove heat protector(3).
5. Disconnect starter wiring connector from terminals
“B” and “S”(4).
6. Remove starter assembly mounting bolts on inside
and outside(5).
7. Remove starter assembly toward the bottom of
engine(6).
065RW027
Installation
1. Install starter assembly(6).
2. Install mounting bolts and tighten bolts to specified
torque(5).
Torque: 40 N·m (30 lb ft)
3. Reconnect the connectors to terminals “B” and “S”
and tighten Terminals “B” to specified torque.
Torque: 9 N·m (80 lb in)
4. Install heat protector(3).
065RW027
5. Install exhaust front left pipe and tighten bolts and
nuts to specified torque(2).
Stud Nuts
Torque: 67 N·m (49 lb ft)
Nuts
Torque: 43 N·m (32 lb ft)
6. Connect Heated O
2
Sensor connector (1).
035RW016
7. Reconnect the battery ground cable.
6D3–6
STARTING AND CHARGING SYSTEM
Disassembled View
065RW002
Legend
(1) Bolt (2 pcs)
(2) Ball Bearing
(3) Pinion
(4) Shift Lever
(5) Dust Cover
(6) Torsion Spring
(7) Dust Cover
(8) Magnetic Switch
(9) Nut
(10) Gear Case
(11) Bearing Cover
(12) E–Ring
(13) Thrust Washer (2)
(14) Center Bracket
(15) Pinion Shaft
(16) Planet Gear (3)
(17) Internal Gear
(18) Center Bracket (A)
(19) Yoke Assembly
(20) Armature
(21) Brush
(22) Brush Holder
(23) Thrust Washer
(24) Rear Cover
(25) Screw (2 pcs)
(26) Through Bolt (2 pcs)
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