Isuzu Trooper (2000 year). Manual — part 7
0B–10
MAINTENANCE AND LUBRICATION
Oil Viscosity Chart for Manual Transmission and Transfer Case
B00RW002
Oil Viscosity Chart for Front Axle
B00RW003
0B–11
MAINTENANCE AND LUBRICATION
Oil Viscosty Chart for Rear Axle
B00RW004
Recommended Liquid Gasket
Type
Brand Name
Manufacturer
Remarks
RTV*
Silicon Base
Three Bond 1207B
Three Bond 1207C
Three Bond 1215
Three Bond 1280
Three Bond 1281
Three Bond
Three Bond
Three Bond
Three Bond
Three Bond
For Engine Repairs
For Axle Case Repairs. T/M
Repairs. T/M
Water Base
Three Bond 1141E
Three Bond
For Engine Repairs
Solvent
Three Bond 1104
Belco Bond 4
Belco Bond 401
Belco Bond 402
Three Bond
Isuzu
Isuzu
Isuzu
For Engine Repairs
Anaerobic
LOCTITE 515
LOCTITE 518
LOCTITE 17430
Loctite
Loctite
Loctite
All
* RTV: Room Temperature Vulcanizer
NOTE:
1. It is very important that the liquid gaskets listed above
or their exact equivalent be used on the vehicle.
2. Be careful to use the specified amount of liquid
gasket.
Follow the manufacturer’s instructions at all times.
3. Be absolutely sure to remove all lubricants and
moisture from the connecting surfaces before
applying the liquid gasket.
The connecting surfaces must be perfectly dry.
4. Do not apply LOCTITE 17430, LOCTITE 515 and
LOCTITE 518 between two metal surfaces having a
clearance of greater than 0.25 mm (0.01 in). Poor
adhesion will result.
0B–12
MAINTENANCE AND LUBRICATION
Recommended Thread Locking
Agents
LOCTITE Type
LOCTITE Color
LOCTITE 242
Blue
LOCTITE 262
Red
LOCTITE 271
Red
Application Steps
1. Completely remove all lubricant and moisture from
the bolts and the female-threaded surfaces of the
parts to be joined.
The surfaces must be perfectly dry.
2. Apply LOCTITE to the bolts.
F00RW014
3. Tighten the bolts to the specified torque.
After tightening, be sure to keep the bolts free from
vibration and torque for at least an hour until
LOCTITE hardens.
NOTE: When the application procedures are specified in
this manual, follow them.
0B–13
MAINTENANCE AND LUBRICATION
Maintenance Service Data
Service Data and Specifications
ENGINE
Valve clearance (cold)
Intake 0.28
±
0.05 mm (0.011 in)
Exhaust 0.3
±
0.05 mm (0.015 in)
Spark plug type
K16PR-P11/PK16PR11/RC10PYP4
Spark plug gap
1.05 mm (0.04 in)
CLUTCH
Clutch pedal free play
5-15 mm (0.197-0.591 in)
BRAKE
Brake pedal free play
6-10 mm (0.24-0.39 in)
Parking brake travel
6-7 notches
WHEEL ALIGNMENT
Toe-in
0
±
2 mm (0
±
0.08 in)
Camber
0
°
±
30’
Caster
2
°
10’
±
45’
PROPELLER SHAFT
Flange torque
63 N
•
m (46 lb ft) (Except TOD model)
43 N
•
m (32 lb ft) (TOD model)
WHEEL AND TIRES
Wheel nut torque
118 N
•
m (87 lb ft)
Tire inflation pressure (Front)
210 kPa (30 psi)
* Tire inflation pressure (Rear)
240 kPa (35 psi)
* Unless otherwise specified on tire information label on the vehicle.
Approximate Capacities
Items
Metric Measure
U.S. Measure
Fuel tank
85 L
22.5 Gal.
* Crankcase
Oil Change with Filter
4.7 L
5.0 Qt
Oil Change without Filter
4.0 L
4.3 Qt
Coolant
M/T
8.5 L
9.0 Qt
A/T
8.8 L
9.3 Qt
Transmission
Manual
2.7 L
2.86 Qt
Automatic
8.6 L
9.1 Qt
Transfer
1.45 L
1.5 Qt
Transfer with TOD
1.9 L
2.0 Qt
Extention
0.185 L
0.195 Qt
Axle
Rear
3.0 L
3.2 Qt
Front (4WD vehicle only)
1.4 L
1.5 Qt
Shift on the fly system
0.12 L
0.13 Qt
Power steering
1.0 L
1.1 Qt
Air conditioning (R-134a)
0.6 Kg
1.32 Ibs
*Crankcase capacities shown are approximate refill capacities. After refill, recheck oil level.
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