Isuzu Trooper (2000 year). Manual — part 148
4D2–34 TRANSFER CASE (TOD)
2. Mount the front output shaft to the transfer case.
266RW012
3. Mount the reduction lever assembly to the shifter
lever shaft and fix the assembly with the snap ring.
261RW021
4. Mount the cam to the cam pilot.
5. Attach the washer to the cam pilot block and fix the
washer with the snap ring.
261RW029
6. Mount the reduction fork to the lock-up roll.
7. Attach the spring pin to fix to the reduction fork.
261RW020
4D2–35
TRANSFER CASE (TOD)
8. Mount the lock-up assembly and reduction hub to
together to transfer case assembly.
9. Mount the shifter shaft assembly.
261RW019
10. Tighten the cam pilot block set bolts to the specified
torque.
Torque : 12 N·m (104 lb in)
11. Tighten the detent spring to the specified torque.
Torque : 16 N·m (12 lb ft)
261RW022
12. Apply ATF to the needle bearing inside the output
shaft assembly.
13. Mount the output shaft to the transfer case.
4D2–36 TRANSFER CASE (TOD)
Sprocket and Mechanical Lock
Disassembled View
266RW008
Legend
(1) Strainer
(2) Hose
(3) Oil Pump Assembly
(4) Thrust Washer
(5) Mechanical Lock Hub
(6) Lock-up Sleeve
(7) Lock-up Pork
(8) Chain
(9) Lower Drive Sprocket
(10) Front Tone Wheel
(11) Drive Sprocket
(12) Sprocket Spacer
Reassembly
1. Install oil pump.
2. Attach the hose and strainer to the oil pump.
3. Mount the oil pump to the output shaft and attach the
magnet to the strainer set position.
4. Install thrust washer.
4D2–37
TRANSFER CASE (TOD)
5. Attach the spring to the lock-up fork.
6. Mount the lock-up sleeve and fork together to the
output shaft and shifter roll assembly.
7. Mount the spring retainer to the lock-up fork.
261RW018
8. Install mechanical lock hub.
9. Apply ATF to the chain.
10. Engage the chain to both sprockets.
11. Mount the chain and sprocket assembly to both the
output shafts.
266RW010
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