Isuzu Trooper (2000 year). Manual — part 42
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 1A–137
Sun Sensor
826RY00012
Legend
(1) Sun Sensor
Removal
1. Disconnect the battery ground cable.
2. Remove the sun sensor.
3. Disconnect the sun sensor connector.
Installation
To install, follow the removal step in the reverse order.
Electronic Thermostat
874RX022
Legend
(1) Duct Sensor
(2) Evaporator Core
(3) Evaporator Assembly
(4) Thermostat Assembly
Removal
1. Disconnect the battery ground cable.
2. Remove evaporator assembly.
D
Refer to evaporator assembly section.
3. Remove electronic thermostat.
Installation
To install, follow the removal step in the reverse order.
1A–138 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
Mode Actuator
860RY00008
Legend
(1) A/T Control Unit
(2) Actuator Rod
(3) Mode Actuator
Removal
1. Disconnect the battery ground cable.
2. Remove the PCM.
D
The connector shall remain connected.
3. Remove the actuator rod.
4. Remove the mode actuator.
Installation
To install, follow the remove step in the reverse order.
Mix Actuator
860RY00009
Legend
(1) Instrument Panel Assembly
(2) Actuator Rod
(3) Mix Actuator
(4) Instrument Panel Center Bracket
Removal
1. Disconnect the battery ground cable.
2. Remove the instrument panel assembly.
D
Refer to the Instrument Panel Assembly in Body
and Accessories section.
3. Remove the instrument panel center bracket.
4. Remove the actuator rod.
5. Remove the mix actuator.
Installation
To install, follow the remove step in the reverse order.
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 1A–139
Intake Actuator
873RY00004
Legend
(1) Evaporator Assembly
(2) Intake Actuator
(3) Intake Actuator Connector
Removal
1. Disconnect the battery ground cable.
2. Discharge and recover refrigerant.
D
Refer to Refrigerant Recovery in this section.
3. Remove the evaporator assembly.
D
Refer to Evaporator Assembly section.
4. Disconnect the intake actuator connector.
5. Remove the intake actuator.
Installation
To install, follow the remove step in the reverse order.
POWER ASSISTED SYSTEM
2A–1
TROOPER
STEERING
POWER ASSISTED SYSTEM
CONTENTS
Service Precaution
2A–2
. . . . . . . . . . . . . . . . . . . . . .
General Description
2A–2
. . . . . . . . . . . . . . . . . . . . .
Diagnosis
2A–5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Steering System Test
2A–11
. . . . . . . . . . . . . .
Maintenance
2A–12
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid Level
2A–12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bleeding The Power Steering System
2A–12
. . . . . .
Bleeding Procedure
2A–12
. . . . . . . . . . . . . . . . . . . . .
Flushing The Power Steering System
2A–12
. . . . . .
Steering Wheel Free Play Adjustment
2A–13
. . . . . .
Front End Alignment Inspection and
Adjustment
2A–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications
2A–18
. . . . . . . . . . . . .
Special Tools
2A–19
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Steering Gear
2A–20
. . . . . . . . . . . . . . . . . . . .
Power Steering Gear and Associated
Parts
2A–20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
2A–20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
2A–21
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Gear Disassembled View
2A–22
. . . . . . .
Disassembly
2A–23
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
2A–24
. . . . . . . . . . . . . . . . . .
Reassembly
2A–25
. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications
2A–27
. . . . . . . . . . .
Power Steering Pump
2A–28
. . . . . . . . . . . . . . . . . . . .
Power Steering Pump and Associated
Parts
2A–28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
2A–28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
2A–29
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Steering Pump Disassembled View
2A–30
Disassembly
2A–30
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
2A–31
. . . . . . . . . . . . . . . . . .
Reassembly
2A–32
. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications
2A–33
. . . . . . . . . . .
Center Track Rod Assembly
2A–34
. . . . . . . . . . . . . .
Center Track Rod Assembly and
Associated Parts
2A–34
. . . . . . . . . . . . . . . . . . . . . .
Removal
2A–35
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
2A–35
. . . . . . . . . . . . . . . . . .
Installation
2A–35
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outer Track Rod Assembly
2A–36
. . . . . . . . . . . . . . .
Outer Track Rod Assembly and
Associated Parts
2A–36
. . . . . . . . . . . . . . . . . . . . . .
Removal
2A–37
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
2A–37
. . . . . . . . . . . . . . . . . .
Installation
2A–38
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay Lever
2A–39
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay Lever and Associated Parts
2A–39
. . . . . . .
Removal
2A–39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
2A–40
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Linkage and Associated Parts
2A–41
. . . .
Main Data and Specifications
2A–41
. . . . . . . . . . .
Special Tools
2A–42
. . . . . . . . . . . . . . . . . . . . . . . . . .
Supplemental Restraint System Steering
Wheel & Column
2A–43
. . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
2A–43
. . . . . . . . . . . . . . . . . . . .
SRS Connectors
2A–43
. . . . . . . . . . . . . . . . . . . . . .
Inflator Module
2A–45
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inflator Module and Associated Parts
2A–45
. . . . .
Removal
2A–45
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
2A–46
. . . . . . . . . . . . . . . . . .
Installation
2A–46
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Wheel
2A–47
. . . . . . . . . . . . . . . . . . . . . . . . .
Steering Wheel and Associated Parts
2A–47
. . . .
Removal
2A–47
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
2A–49
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combination Switch
2A–50
. . . . . . . . . . . . . . . . . . . . .
Combination Switch and Associated Parts
2A–50
Removal
2A–50
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
2A–52
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock Cylinder
2A–54
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock Cylinder and Associated Parts
2A–54
. . . . . .
Removal
2A–54
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
2A–56
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Inspection
2A–57
. . . . . . . . . . . . . . . . . . . . .
Steering Column
2A–58
. . . . . . . . . . . . . . . . . . . . . . . .
Steering Column and Associated Parts
2A–58
. . .
Removal
2A–58
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection
2A–60
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
2A–62
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Inspection
2A–63
. . . . . . . . . . . . . . . . . . . . .
Supplemental Restraint System Steering
Wheel & Column and Associated Parts
2A–64
. . . .
Main Data and Specifications
2A–64
. . . . . . . . . . .
Special Tools
2A–65
. . . . . . . . . . . . . . . . . . . . . . . . . .
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