Isuzu Trooper (2000 year). Manual — part 144
4D2–18 TRANSFER CASE (TOD)
Sprocket and Mechanical Lock
Disassembled View
266RW008
Legend
(1) Strainer
(2) Hose
(3) Oil Pump Assembly
(4) Thrust Washer
(5) Mechanical Lock Hub
(6) Lock-up Sleeve
(7) Lock-up Fork
(8) Chain
(9) Lower Drive Sprocket
(10) Front Tone Wheel
(11) Drive Sprocket
(12) Sprocket Spacer
Disassembly
1. Remove sprocket spacer.
2. Remove front tone wheel.
3. Remove drive sprocket.
4. Remove lower drive sprocket.
4D2–19
TRANSFER CASE (TOD)
5. Remove the drive sprocket, lower drive sprocket, and
chain together from the front and rear output shafts.
266RW010
6. Remove mechanical lock hub.
7. Remove lock-up fork.
8. Remove the spring retainer from the connection
between rail shaft and lock-up fork.
9. Remove lock-up sleeve.
261RW018
10. Remove thrust washer.
11. Remove the magnet from the strainer set position
together with the oil pump assembly.
12. Remove the strainer from the oil pump assembly.
13. Remove the hose from the oil pump assembly.
4D2–20 TRANSFER CASE (TOD)
Output Shafts and Shift Control Shaft
Disassembled View
261RW010
Legend
(1) Transfer Case Assembly
(2) Detent Spring
(3) Front Output Shaft
(4) Reduction Hub
(5) Output Shaft
(6) Lock-up Roll Assembly
(7) Spring Pin
(8) Spring Pin
(9) Reduction Fork
(10) Cam Assembly
(11) Snap Ring
(12) Washer
(13) Cam
(14) Cam Pilot Block
(15) Shifter Shaft Assembly
(16) Shifter Lever Shaft
(17) Snap Ring
(18) Reduction Lever Assembly
(19) Snap Ring
4D2–21
TRANSFER CASE (TOD)
Disassembly
1. Remove output shaft.
266RW011
2. Remove detent spring.
3. Remove the cam pilot block set bolts.
4. Remove the cam pilot block assembly and cam
assembly.
5. Remove the spring pin that fixes the reduction hub
together.
261RW019
6. Remove the spring pin that fixes the reduction fork.
261RW020
7. Remove the reduction fork.
8. Remove the lock-up roll.
9. Using snap ring pliers, remove the snap ring.
261RW029
10. Remove the washer.
11. Remove the cam.
12. Remove the cam pilot block.
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