Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 2015

REAR SUSPENSION 3D-3

TORQUE SPECIFICATIONS

SPECIAL PARTS FIXING NUTS AND BOLTS

Rear suspension

N

⋅m(kgf⋅m/lb⋅ft)

29.4

±1.96(3.0±0.2/21.7±1.4)

152.0

±14.7(15.5±15/112.1±10.8

98.0

±19.6(10.0±2.0/72.3±14.4)

65.7

±5.8(6.7±0.6/48.5±4.3)

39.2

±1.9(4.0±0.2/28.9±1.4)

14.7(1.5/10.8)

39.2

±4.9(4.0±0.5/28.9±3.6)

37.2

±8.8(3.8±0.9/27.5±6.5)

3D-4 REAR SUSPENSION

REAR SUSPENSION

GENERAL DESCRIPTION

4

××××2 Model (except TFR25)

4

××××4 Model and TFR25

Rear suspension absorbs vibration from the road surface thus preventing vehicle damage, as well as providing a
good ride.

Components parts

• Spring between the body and the axle case
• Spring shackle connecting the spring to the body
• Clamp and U-bolt fixing the axle case to the spring
• Shock absorber as a countermeasure for vibration

REAR SUSPENSION 3D-5

DISASSEMBLY

Disassembly Steps

! 1. Nut and washer
! 2. Nut and washer

3. Shock absorber

! 4. Nut and washer
! 5. U-bolt

6. Lower clamp

! 7. Nut and washer
! 8. Nut and washer
! 9. Shackle plate

!10. Shackle

11. Rubber bushing
12. Rubber bushing

!13. Nut and washer
!14. Bolt, washer and spring pin
!15. Bushing

16. Leaf spring assembly
17. Bolt and dump rubber

Important Operations

Jack up the rear axle and place chassis stands under the
frame near the front end of the rear spring brackets.

3D-6 REAR SUSPENSION

1. 2. Nut and Washer
Caution (Australia only):
The shock absorbers have been charged with gas at the
factory. Exposure to high temperatures or an open flame
can result in a dangerous explosion.
Keep the shock absorbers away from high temperatures
and open flames.

4. Nut and Washer

5. U-bolt

Jack up the rear axle case slightly to separate it from the leaf
spring assemblies.

7. 8. Nut and Washer

9. 10. Shackle
Remove the nut and drive out the shackle with a hammer using
a brass bar.

13.14. Nut, Washer, Bolt and Spring Pin
Remove the nut and drive out the spring pin with a hammer
using a brass drift.