Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1578

THIS MANUAL INCLUDES FOLLOWING SECTIONS

SECTION

CONTENTS

2A

Frame and Bumper

2B

Sheet Metal

FRAME AND BUMPER 2A-1

SECTION 2A

FRAME AND BUMPER

TABLE OF CONTENTS

PAGE

Front Bumper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2A- 1

Removal and installation. . . . . . . . . . . . . . . . . . . . . . . .. 2A- 1

Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2A- 2

Rear Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2A- 3

Removal and installation. . . . . . . . . . . . . . . . . . . . . . . .. 2A- 3

Rear Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 2A- 4

Body Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2A- 6

Frame Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2A- 7

FRONT BUMPER

REMOVAL AND INSTALLATION

2

1

3

Removal Steps

V

1. Front combination light
2. Bolt
3. Front bumper assembly

Installation Steps

3. Front bumper assembly

V

2. Bolt
1. Front combination light

INDEX

2A-2 FRAME AND BUMPER

Important Operation - Removal

1. Front Combination Light
Disconnect the front combination light harness.

Important Operation - Installation

2. Bolt
Torque

N

⋅

m(kgf

⋅

m/lb

⋅

ft)

126.4

+9.8

−

10.8

(12.9

+1.0

−

1.1

/ 93.5

+7.3

−

8.0

)

ADJUSTMENT

When the bolts fixing front bumper assembly are tightened,
adjustment should be made with shims fitted between the back
bar and front side bumper so that a clearance of 16.0 mm
(0.63 in.) is provided between the lower side of the fender and
the upper side of the front side bumper.

FRAME AND BUMPER 2A-3

REAR BUMPER

REMOVAL AND INSTALLATION

4

4

1

2

3

3

2

1

Removal Steps

1. Bolt; back bar to frame
2. Back bar
3. Bolt; back bar to rear bumper
4. Cap; rear bumper
5. Rear bumper

Installation Steps

5. Rear bumper
4. Cap; rear bumper

V

3. Bolt; back bar to rear bumper
2. Back bar
1. Bolt; back bar to frame

Important Operation - Installation

3. Bolt; Back Bar to Rear Bumper
Torque

N

⋅

m(kgf

⋅

m/lb

⋅

ft)

103

±

9.8 (10.5

±

1 / 75.9

±

7.2)