Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 581

6A – 162 ENGINE MECHANICAL

Important Operations

2. Relief

Valve

Tighten the relief valve to the specified torque.
Relief Valve Torque

kg·m (lb.ft/N·m)

3.0

± 0.5 (21.7 ± 3.6/29.4 ± 4.9)

5. Oil

Cooler

1) Align the oil filter holes with the body knock pins at

installation.

2) Tighten the oil cooler nut to the specified torque.
Oil Cooler Nut Torque

kg·m (lb.ft/N·m)

3.0

± 0.5 (21.7 ± 3.6/29.4 ± 4.9)

6. Oil Filter Cartridge

1) Apply engine oil to the O-ring.
2) Turn in the cartridge oil filter until the filter sealing face

makes contact with the O-ring.

3) Turn in the cartridge oil filter an additional one and 1/8

of a turn.

7. Drain

Plug

Tighten the drain plug to the specified torque.
Drain Plug Torque

kg·m (lb.ft/N·m)

2.5

± 0.5 (18.1 ± 3.6/24.5 ± 4.9)

ENGINE MECHANICAL 6A – 163

REASSEMBLY

Reassembly Steps

1.

Body

5.

Gasket

J

2.

Relief valve

J

6. Bolt

3. Gasket

J

7. Oil filter cartridge

J

4. Oil cooler

Except 4JA1

6A – 164 ENGINE MECHANICAL

2. Relief

Valve

Tighten the safety valve to the specified torque.
Safety Valve Torque

kg·m (lb.ft/N·m)

0.3

± 00.5 (4.3 ± 0.7/29.4 ± 4.9)

4. Oil

Cooler

6. Bolt

Tighten Bolt with gaskets and oil cooler to the specified
torque.
Bolt Torque

kg·m (lb.ft/N·m)

3.0

± 0.5 (21.7 ± 3.6/29.4 ± 4.9)

7. Oil Filter Cartridge

1) Lightly oil the O-ring of oil filter cartridge.
2) Turn in the new oil filter cartridge by hand until the

sealing face is fitted again the O-ring.

3) Use the filter wrench to turn in the oil filter and

additional one and 1·1/8 turns.

4) Start the engine and check for oil leakage from oil

filter.

ENGINE MECHANICAL 6A – 165

SPECIAL TOOLS

Illustration

Tool Number

Tool Name

5-8840-0200-0 (4JG2T,
4JB1T, 4JA1T, 4JA1TC,
4JH1TC)

5-8840-0201-0 (4JA1)

Filter Wrench

5-8840-0253-0
(J-22700)

Filter Wrench

5-8840-0145-0
(J-28827)

Static Timing Gauge

5-8840-2675-0 Compression

Gauge

5-8531-7001-0 Adapter;

Compression

Gauge

5-8840-2034-0

Nozzle Holder Remover

5-8840-0019-0
(J-23907)

Sliding Hammer

5-8840-0161-0 Fixing

Wrench

5-8840-0086-0 Timing

Pulley

Puller

5-8521-0002-0 Universal

Puller

5-8840-2362-0

Oil Seal Remover