Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual — part 1626
MAINTENANCE AND LUBRICATION 0B-1
SECTION 0B
MAINTENANCE AND LUBRICATION
TABLE OF CONTENTS
PAGE
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . 0B- 2
Severe Conditions Maintenance Schedule. . . . . . . . . . . . . . . . . 0B- 5
Recommended Fluids, Lubricants and Fuels . . . . . . . . . . . . . . . ... 0B- 6
Oil Viscosity Chart. . . . . . . . . . . . . . . . . . . . . . . . . . ... 0B- 8
0B-2 MAINTENANCE AND LUBRICATION
MAINTENANCE SCHEDULE
Items followed by an asterisk (*) require more frequent maintenance if the vehicle is driven under severe conditions.
Refer to "SEVERE CONDITIONS MAINTENANCE SCHEDULE."
I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL:
×
1,000
km 5 10 15 20 25
30
35
40
45
50
55
60
65
70 75 80 85 90
95
100
(Use odometer reading
×
1,000
miles
3 6 9 12 15
18
21
24
27
30
33
36
39
42 45 48 51 54
57
60
or months whichever
comes first)
or months
6 12 18 24 30
36
42
48
54
60
66
72
78
84 90 96 102
108
114
120
ENGINE
Idling
speed
and
acceleration
I I I I I I I I I I I I I I I I I I I I
*
Air
cleaner
element
I I I I I I I R
I I I I I I I R I I I I
* P Engine oil
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
*
D
Engine
oil
- R - R - R - R
- R
- R
- R - R - R
- R
* P Engine oil filter (6VE1)
-
R
-
-
-
R
-
-
-
R
-
-
-
R
-
-
-
R
-
-
*
P
Engine
oil
filter
(C24SE)
- R - R - R - R
- R
- R
- R - R - R
- R
*
D
Engine
oil
filter
- R - R - R - R
- R
- R
- R - R - R
- R
Oil
leakage
and
contamination
I I I I I I I I I I I I I I I I I I I I
Fuel
leakage
I I - I - I - I - I - I - I - I - I - I
O
2
Sensor (6VE1)
Replace every 160,000km
P Valve clearances (6VE1)
Check and adjust if necessary every 100,000km
D
Valve
clearances
A - - A - - - A - - - A - - - A - - - A
P
Spark
plugs
(C24SE)
- - - - - R - - - - - R
- - - - - R
- -
P Spark plugs (6VE1)
Replace every 165,000km
Fuel
filter
(C24SE)
- - - R - - - R
- - - R
- - - R - - - R
Fuel
filter
(6VE1)
- - - - - R - - - - - R
- - - - - R
- -
Fuel
filter
(4JH1)
- - R - - R - - R
- - R
- - R - - R
- -
Cooling
system
for
water
leakage I I I I I I I I I I I I I I I I I I I I
Fan
belt
tension
and
damage
I I I I I I I I I I I I I I I I I I I I
*
Exhaust
system
I I - I - I - I - I - I - I - I - I - I
Engine coolant level 50%
concentration
I I I I I I I I I R
I I I I I I I I I R
Cooling
system
for
water
leakage I I - I - I - I - I - I - I - I - I - I
All hoses and pipes in engine
compartment for clogs or damage
I I - I - I - I - I - I - I - I - I - I
P Timing belt (C24SE)
Replace every 120,000km
P Timing belt (6VE1)
Replace every 160,000km
CLUTCH
Clutch
fluid
I I - I - I - R
- I - I - I - R - I - I
Clutch
pedal
travel
and
free
play
I I - I - I - I - I - I - I - I - I - I
TRANSMISSION OR TRANSMISSION
WITH TRANSFER CASE
*
AT
Automatic transmission fluid
- - - I - - - I - - - I - - - I - - - I
*
Manual
transmission
fluid
R
- - I - - - R
- - - I - - - R - - - I
*
Transfer
case
oil
- - - I - - - I - - - I - - - I - - - I
Oil
leakage
I I I I I I I I I I I I I I I I I I I I
Gear control mechanism for
looseness
- - - I - - - I - - - I - - - I - - - I
PROPELLER
SHAFT
Loose
connections
- I - I - I - I - I - I - I - I - I - I
* Universal joints and splines for wear
-
I - I - I - I - I - I - I - I - I - I
4WD
Universal joints and splines
- L - L - L - L - L - L - L - L - L - L
FRONT
AND
REAR
AXLE
*
Differential
gear
oil
(Front
and
rear) R
- - I - - - R
- - - I - - - R - - - I
Oil
leakage
I I I I I I I I I I I I I I I I I I I I
Shift
on
the
fly
system
gear
oil
I - - I - - - I - - - I - - - I - - - I
Front axle shaft rubber boot for
damage
- - - I - - - I - - - I - - - I - - - I
Axle
shafts
for
distortion
or
damage - - - I - - - I - - - I - - - I - - - I
MAINTENANCE AND LUBRICATION 0B-3
Axle
case
for
distortion
or
damage - - - I - - - I - - - I - - - I - - - I
SERVICE INTERVAL:
×
1,000
km 5 10 15 20 25
30
35
40
45
50
55
60
65
70 75 80 85 90
95
100
(Use odometer reading
×
1,000
miles
3 6 9 12 15
18
21
24
27
30
33
36
39
42 45 48 51 54
57
60
or months whichever
comes first)
or months
6 12 18 24 30
36
42
48
54
60
66
72
78
84 90 96 102
108
114
120
STEERING
Power
steering
fluid
I I I I I I R
I I I I I I R I I I I I I
* Steering system for looseness or
damage
- I - I - I - I - I - I - I - I - I - I
Steering
function
I I I I I I I I I I I I I I I I I I I I
Right
and
left
turning
radius
- - - I - - - I - - - I - - - I - - - I
Wheel
alignment
- - - I - - - I - - - I - - - I - - - I
0B-4 MAINTENANCE AND LUBRICATION
I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL:
×
1,000
km 5 10 15 20 25
30
35
40
45
50
55
60
65
70 75 80 85 90
95
100
(Use odometer reading
×
1,000
miles
3 6 9 12 15
18
21
24
27
30
33
36
39
42 45 48 51 54
57
60
or months whichever
comes first)
or months
6 12 18 24 30
36
42
48
54
60
66
72
78
84 90 96 102
108
114
120
SERVICE
BRAKES
Brake
fluid
I - - I - - - R - - - I - - - R - - - I
Brake
system
for
fluid
leakage
I I I I I I I I I I I I I I I I I I I I
Brake
function
I I I I I I I I I I I I I I I I I I I I
*
Rear
brake
lining
and
drum
wear
- I - I - I - I - I - I - I - I - I - I
*
Front
disc
brake
pads
and
discs
- I - I - I - I - I - I - I - I - I - I
Brake
pedal
travel
and
free
play
I I I I I I I I I I I I I I I I I I I I
Pipes and hoses loose connections
or damage
I I - I - I - I - I - I - I - I - I - I
PARKING
BRAKE
Parking
brake
function
I I I I I I I I I I I I I I I I I I I I
Parking
brake
lever
travel
I I I I I I I I I I I I I I I I I I I I
Cables for looseness or damage
and guide for damage
I I I I I I I I I I I I I I I I I I I I
Ratchet
for
wear
or
damage
- I - I - I - I - I - I - I - I - I - I
SUSPENSION
Spring
leaves
for
damage
I I - I - I - I - I - I - I - I - I - I
Mount
for
looseness
or
damage
I I - I - I - I - I - I - I - I - I - I
Shock
absorbers
for
oil
leakage
- I - I - I - I - I - I - I - I - I - I
Shock absorbers mount for
looseness
- I - I - I - I - I - I - I - I - I - I
Rubber bushes of suspension wear
or damage
- I - I - I - I - I - I - I - I - I - I
Spring action for loss of balance
due to weakening
- - - I - - - I - - - I - - - I - - - I
Joint
ball
rubber
boot
for
damage
- I - I - I - I - I - I - I - I - I - I
WHEELS
Wheel
nuts
T T - T - T - T - T - T - T - T - T - T
Wheel
disc
for
damage
I I - I - I - I - I - I - I - I - I - I
Front
hub
bearing
grease
- - - - - R
- - - - - R
- - - - - R
- -
Rear hub bearing
Replace every 240,000km or 5 years
Front and rear hub bearing for
looseness
- I - I - I - I - I - I - I - I - I - I
Tire
pressure
and
damage
I I - I - I - I - I - I - I - I - I - I
Tire
rotation
(Rotate as required)
OTHERS
Vehicle
height
- - - I - - - I - - - I - - - I - - - I
Bolts
and
nuts
on
chassis
and
body I I - I - I - I - I - I - I - I - I - I
Washer
I I I I I I I I I I I I I I I I I I I I
Battery
I I I I I I I I I I I I I I I I I I I I
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